There can be enough slop in the newer pinless extractor/cylinder fit to skew carry up checks.
Yep, and it can vary a bit, too.
I was told that it was considered acceptable for the new model revolvers to exhibit carry up where the stop just barely snapped into the stop notch before the hammer fell in DA or reached the cocked position in SA.
I've seen some new ones where the carry up was fine when checked with or without dummy rounds or empty cases in the cylinder, and I've seen some others where the carry up was right at the far end of being acceptable, even with empty cases in the holes. I've been told that this is considered acceptable for the new guns.
I had to cut a new extractor for one of my new J-frames because the carry up on one hole just didn't consistently result in lockup before the hammer fell. I could have returned it for repair but I decided to correct it myself.
I tried a couple of new oversize hands S&W sent me but they still didn't correct the DCU condition to my satisfaction, with the larger of the two being too large (and I didn't want to touch that alloy frame window).
I finally decided to simply cut a new extractor since I had the armorer cutting arm and had done it in the revolver armorer class. I did it under the watchful eye of a long time revolver armorer, just to make sure. I've been an armorer for many other firearms for some time, but was still fairly new as a revolver armorer, after all.
The new extractor I cut gave me the carry up I desired.
At first I thought it was odd that S&W no longer went to the trouble of pinning the extractors.
Then I finally decided that the new method was fine in the real world. It did away with the potential for broken, bent or otherwise damaged pins ... and live ammunition would be in the charge holes when the gun was being fired, anyway, which would serve the function of aligning and holding the extractor during live-fire, after all.