Saw one of first ones have its stock crack in half. It fell apart. Hope they fixed that.
It's still happening, although very rarely nowadays. For SU-16 to function properly, a number of things have to be in perfect order: the spring tube, the operating rod, the bolt carrier, and the piston assembly. If your oprod unscrews, or the front clevis breaks, or the recoil spring breaks, then the bolt carrier slams the rear of the receiver and may easily crack it.
Over the years, Kel-Tec implemented a number of measures to tighten up the parts involved, most famously staking the oprod in the carrier. However, even today every owner needs to inspect the receiver when cleaning and watch for gouges in the rear. If carrier starts damaging plastic, the rifle must not be shot anymore and has to be sent to the mothership for repair.
Nutnfancy shot several thousand rounds through his SU-16s with no issue. Mine is somewhere north of 2,000 rounds and seems fine. I think the cracked receiver is still a problem, but we can say that it's related to manufacturing defects. It's not something your rifle develops over time. If your gun went through 1,000 rounds without making plastic shavings, it will work reliably until your rifling is shot.
Kel-Tec completely re-designed the RDB by putting the recoil spring _behind_ the carrier.