I have written about Mauser receivers, particularly M98 receivers, and their strength levels. This issue pops up all the time, such as in this thread where posters use current day pressure standards, make unsubstantiated claims for period proof test levels, and thus declare that a military FN Mauser is perfectly adequate for chambering in 338 Win Mag:
http://thefiringline.com/forums/showthread.php?t=545699&highlight=mauser&page=2
I disagree with assuming period pressures based on today’s standards. I have not found an explicit statement to the design loads that Paul Mauser used. SAAMI and CIP standards were established well after his death. However there is information about the proof pressures used in M98 actions.
Rifle Magazine Issue 159 May 1995 Dear Editor pg 10
http://www.riflemagazine.com/magazine/PDF/ri159partial.pdf
Ludwig Olsen :
Mauser 98 actions produced by Mauser and DWM were proofed with two loads that produced approximately 1000 atmosphere greater pressure than normal factory rounds. That procedure was in accordance with the 1891 German proof law. Proof pressure for the Mauser 98 in 7 X57 was 4,050 atmospheres (57, 591 psi). Pressure of the normal 7 X 57 factory load with 11.2 gram bullet was given in Mauser’s 1908 patent boot as 3,050 atmosphere, or 43, 371 pounds.
While many Mausers in the 1908 Brazilian category will likely endure pressures considerably in excess of the 4,050 atmospheres proof loads, there might be some setback of the receiver locking shoulder with such high pressures
Kunhausen shows similar numbers in his book :
“The Mauser Bolt Actions, A Shop Manual”
Rifle & Carbine 98: M98 Firearms of the German Army from 1898 to 1918 Dieter
M98 Mauser service rifles underwent a 2 round proof at 4,000 atm gas pressure, 1 atm = 14.6 psi, 4000 atm = 58, 784 psia. Page 103. A comment on the metallurgy and process technology of the era, Dieter found records that indicated that the bolt lugs broke on 1:1000 of GEW98 service rifles used by the Bavarian Army Corp!
Gun Digest 1975 has an excellent article,
“A History of Proof Marks, Gun Proof in German” by Lee Kennett.
“The problem of smokeless proof was posed in a dramatic way by the Model 1888 and it commercial derivates. In this particular case a solution was sought in the decree of 23 July 1893. This provided that such rifles be proved with a government smokeless powder known as the “4,000 atmosphere powder”, proof pressure was 4,000 metric atmospheres or 58,000 psia. The 4000 atmosphere proof was standardized for the 1893 and continued after 1911.
From the data I have seen the 7 X 57 was proofed at the same pressures as the 8 X 57, and cartridge operating pressures were the same. The 1939 German proof law called for proof at 130% of service load pressure. From
Mauser Bolt Rifles by Ludwig Olsen, page 134, The maximum working pressure of the German 7.9 sS cartridge was 46, 926 psi. According to sources, this round was used in machine guns after WW1 and then shortly before WW2, became a universal issue round. Use in the K98 action had to have been examined, and I expect the decision to use in the K98 would have been based on the improvement of metal quality and process technology. A proof pressure 7.9sS would be 61k psi.
Unless someone can produce credible data as to the proof standards of later Mauser actions, and the design limits used by Paul Mauser, I am going to state that it is reasonable that the M96 and M98 action was designed to support cartridges of 43, 371 psia with a case head diameter of 0.470”. Later higher pressure ammunition was probably considered an acceptable risk, but even then, the 7.9 sS cartridge pressure was 46,926 psi.
I believe that a pressure standard for these WW1 era rifles of 43, 371 lbs/ in ² is reasonable. Therefore loading these actions to 50,000 psi, or 60,000 is inappropriate as the locking mechanism is being overloaded. What could happen with these old carbon steel receivers is receiver seat setback, lug set back, all leading to excessive cartridge case protrusion. At some point, when enough unsupported case is hanging out of the chamber, the cartridge sidewalls will rupture. This is particularly dangerous for the M96 actions as this rifle has fewer gas venting safety features, though that point is probably moot if the receiver ring blows off.
“German technology” and “old world technology” are sales terms used all the time by Gunwriters shilling for old surplus guns. Based to these quite undefined terms, many in the shooting community have a very high opinion of old German made firearms. What is true is that the Germans tend to be forward leaning in producing well designed and well made products, but, space ships were not parked in the Zeppelin hangers. In as much as the Germans were using the latest technology in their factories, period German steel was still being made using pre vacuum tube technology and process controls and this is revealed by period material assays.
The following was written by Mauser M98 fan boys, but the numbers are what is important. .
http://forums.accuratereloading.com/eve/forums/a/tpc/f/9411043/m/4281076061?r=8481020161
Okay, here we go again. Sorry, I'm paraphrasing Duane Wiebe.
The 1996 "core" assay of a generic WW-I era 1898 Mauser receiver:
Carbon: 0.29%
Sulfur: 0.022%
Phosphorus: 0.019%
Manganese: 0.45%
Silicon: 0.16%
Nickel: 0.05%
Chromium 0.02%
Molybdenum: <0.01% (trace)
Vanadium <0.01% (trace)
Copper 0.17%
Columbium: <0.01% (trace)
The 1996 "core" assay of a WW-I era 1898 Mauser bolt:
Carbon: 0.18%
Sulfur: 0.018%
Phosphorus: 0.014%
Manganese: 0.76%
Silicon: 0.23%
Nickel: 0.29%
Chromium: 0.06%
Molybdenum: <0.01% (trace)
Copper 0.15%
Aluminum: 0.02%
According to Dieter Storz and his book
Rifle and Carbine 98 the material specifications for German barrels and receivers, up to 1918 were:
Carbon LT EQ 0.40”
Si LT EQ 0.30%
Mn LT EQ 0.90
P LT EQ 0.04%
S LT EQ 0.06%
Cu LT EQ 0.18%
Physical Properties
Stability 78, 242 psi
Elastic limit 36,987
Stretching 15%
Everything that was not iron, carbon, manganese, and copper in the fan boy's post is a containment. The assayed parts show a lot of containments. These are elements that the Bessemer type process was unable to oxidize and were left in the material. They reduce the material strength and fatigue life. I don’t know why the Germans wanted copper in the mix, if they wanted copper, but it could have been to make machining easier. Copper, like the phosphorus, sulfur, detract from steel physical properties. And the point of this, this is the vaunted “German Technology” of the period. I will assume American steels had even more containments, which makes period American bolts and receivers even weaker.
As an example of period material strength:
Rolling Block strenght
http://castboolits.gunloads.com/showthread.php?52526-Rolling-Block-strenght/page2
I did not know this until I looked as a response to your post. However, I have worked with Steel my entire professional career. I was the head of a Testing Lab in a steel manufacturing facility for 4+ years. During that time, I was provided a ferrule from a WW1 fighter airplane for testing. It was made from what was labeled "high strength steel" (the label was from WW1). I tested it and found that it was lower strength than the lowest strength steel that can be bought today. In addition, it had a lot more impurities than would be allowed today, particularly sulfer. (PS. "today" means from about 1975 to 1980). I know that steel has continued to increase since then in strength, ductility, and all the other desireable characteristics we use without thinking about it.
I can’t prove that it is unsafe or safe to use any particular WW1 era receiver. I can make an argument about the technology of the period. But as a class, understanding the period technology, shooting the things has some risk. Knowledge would reduce the risk, but I doubt you are going to conduct an extensive metallurgical analysis. But if you are, I offer this as a start: determine the chemical constituents in the steel, determine the hardness of the piece, the grain structure (martensite, pearlite, all the lights) and a test of the yield and ultimate strength of the steel in the receiver.
People today project our current technological state backwards. I can say, from personnel memory, there was a time before cell phones, internet, integrated circuits, and even, air conditioning in cars! (I should remember being miserable without automotive A/C, but I don’t, and I don’t know why) Technology moved very quickly in the early 20th century. Electrical production is negligible before 1902. Prior to 1920, most homes and factories did not have electricity. According to the US Census Historical Statistics of the United States, Colonial Times to 1970, in 1914 30 percent of factory machinery was run by electric motors, but 70 percent by 1929. It has been estimated that in 1912, 16 percent of the population lived in dwellings with electricity, but by 1929, the number was 63 percent. In 1906 total production of electricity for the country was 6,809 kilowatts, by 1920 it was 19,439 kilowatts, and in 1970, 360,327 kilowatts. For me 1970 was not that long ago, and yet, we did not have the internet, cell phones, cable television, things that we take for granted today. I really cannot conceive living in the world before residential electricity or residential sewage and utility water. Spain was even worse than the US in the early 20 th Century. Spain was poorer, the infrastructure worse, which does not fill me with a high degree of confidence on their rifles.
Shoot light loads in the thing and you should have no problems what so ever. Push the loads, and you are in unknown territory.