38 S&W is not 38 Special.
I've heard you can cut the chamber down on a 38 S&W to accept 38 Special, is that true?
OK, for starters here is a photo of a 38S&W on the left and a 38 Special on the right.
Now let's look at a few guns. All three of these guns are about the same size. But look at the difference in cylinder lengths. The Model 36 in the center is chambered for 38 Special. The two old Top Breaks are chambered for 38 S&W. What does that tell us?
I have a reprint of a turn of the Century S&W catalog in front of me. The 38 Special was introduced in 1899 and it was originally loaded with a 158 grain bullet and 21 1/2 grains of Black Powder. 38 S&W had a 146 grain bullet and 15 grains of Black Powder. With Black Powder, there is no empty space in the cartridge. Both of those rounds would have been filled right up to under the bullet with powder. Clearly, 38 Special was a more powerful round and a gun chambered for it would have needed a longer cylinder. I don't have the SAAMI spec for 38 S&W handy right now, but I measured a few rounds of each, and I can tell you that case diameter of the 38 Specials is right around .372. Case diameter of the 38 S&W is right around .382. But the 38 Sp case is much longer, approx .370 longer. Just by eye with a caliper, but that gives you a good idea.
As already stated, there were thousands of K frame Victory models that were sent to Britain in WWII chambered for 38S&W, most of them were Lend Lease guns. Part of the deal of Lend Lease was that we were only 'loaning' weapons to our allies, they were eventually supposed to be shipped back here. A lot of them were shipped back here, and a lot of them got their chambers lengthened for 38 Sp. when they got into private hands. But if you lengthen a 38 S&W chamber by roughly .370, to 38 Sp chamber diameter, you are not going to touch the original 38 S&W chamber diameter. It will be oversized for the 38 Sp round, with roughly .720 of the 38 Sp case sitting in a chamber about .010 too big in diameter.
I was just downstairs and I tried to chamber some 38 S&Ws in three different 38 Special revolvers and a 357 Mag. No go. The 38 S&W is too large in diameter. Given manufacturing tolerances, it did go a little bit farther into the chambers of one gun, but still there was no way it was going to seat.
Clearly, unless the chambers are way out of spec, a 38S&W cannot be chambered in a 38 Special revolver.
So what happens if you fire a 38 Sp round in a 38 S&W chamber that has been lengthened for 38 Sp? Usually the case will split down at the unsupported part.
It's not going to blow up the gun, but it makes it difficult to reload your cases.