Driftwood Johnson
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To expand on what Hawg said, back in Percussion (Cap & Ball) days, caliber was called out by Bore diameter, not Rifling Groove diameter. The Bore is the size of the hole that was bored, or drilled into the barrel, before the rifling was cut. So a '44' or '36' caliber percussion revolver would have a .440 or so hole bored down the barrel. After the rifling was cut, the rifling diameter would be slightly larger than the bore diameter, and the lands of the rifling would be all that remained of the original bore diameter.
So a 44 caliber percussion revolver would actually have a rifling groove diameter of around .451 or so. Which happens to be the rifling groove diameter for 45 Colt. Which is why modern Cap & Ball '44' caliber revolvers can be fitted with a cartridge conversion cylinder that will fire 45 Colt ammunition. Like this old EuroArms 1858 Remington which is wearing a 45 Colt conversion cylinder
I'm not exactly sure what would be the actual rifling groove diameter of a 36 caliber percussion revolver, probably somewhere around .370 or so.
This is an original Colt Richards Conversion revolver. This model was made by converting the Colt Model 1860 Army 44 caliber Cap & Ball revolvers to fire cartridges. As I said, the Bore diameter (the hole drilled in the barrel) was 44 caliber, but I have slugged this barrel and the rifling grooves are actually pretty close to .451 diameter. Pictured with this revolver are four antique 44 Colt cartridges. The actual diameter of the bullets is close to .451 or so, so they will grab the .451 rifling of the barrel. The original cylinders of the Colt 1860 Army had no modern step to narrow the chamber down to the size of the bullet as most revolver cylinders do. The chambers were bored about .451 through, for a .451 or .454 ball. When the 44 Colt cartridge was developed for this revolver, the bullet had was what was known as a heeled bullet. Meaning the rear most portion of the bullet, the part that was inserted into the cartridge case, was the same diameter as the inside of the cartridge case. The outer diameter of the bullet was the same diameter as the outside of the case, just like modern 22 Rimfire ammunition. So the name 44 Colt was actually misleading, because the bullet was about .451 in diameter, but that was the name of the cartridge.
Here is an antique 31 caliber Colt 1849 Pocket Revolver.
This is an antique Bacon Mfg Co 31 caliber Pocket Percussion revolver. This one has been polished to remove all blue, so it is currently 'in the white'.
Ruger Old Army
I just measured the chambers of this Old Army, and they are running around .453 in diameter, which is why .457 lead balls are always recommended for this model, in order to shave off a thin ring of lead. The rifling grooves, like most other '44' caliber cap & ball revolvers are about .451 in diameter. Which is why a 45 Colt conversion cylinder can be purchased for this model. So Ruger is playing a little game changing the name between 44 and 45. It is really a '44' caliber revolver, which actually has rifling grooves around .451, so it can fire modern 45 Colt ammunition if it is equipped with a cartridge conversion cylinder.
To expand on what Hawg said, back in Percussion (Cap & Ball) days, caliber was called out by Bore diameter, not Rifling Groove diameter. The Bore is the size of the hole that was bored, or drilled into the barrel, before the rifling was cut. So a '44' or '36' caliber percussion revolver would have a .440 or so hole bored down the barrel. After the rifling was cut, the rifling diameter would be slightly larger than the bore diameter, and the lands of the rifling would be all that remained of the original bore diameter.
So a 44 caliber percussion revolver would actually have a rifling groove diameter of around .451 or so. Which happens to be the rifling groove diameter for 45 Colt. Which is why modern Cap & Ball '44' caliber revolvers can be fitted with a cartridge conversion cylinder that will fire 45 Colt ammunition. Like this old EuroArms 1858 Remington which is wearing a 45 Colt conversion cylinder
I'm not exactly sure what would be the actual rifling groove diameter of a 36 caliber percussion revolver, probably somewhere around .370 or so.
This is an original Colt Richards Conversion revolver. This model was made by converting the Colt Model 1860 Army 44 caliber Cap & Ball revolvers to fire cartridges. As I said, the Bore diameter (the hole drilled in the barrel) was 44 caliber, but I have slugged this barrel and the rifling grooves are actually pretty close to .451 diameter. Pictured with this revolver are four antique 44 Colt cartridges. The actual diameter of the bullets is close to .451 or so, so they will grab the .451 rifling of the barrel. The original cylinders of the Colt 1860 Army had no modern step to narrow the chamber down to the size of the bullet as most revolver cylinders do. The chambers were bored about .451 through, for a .451 or .454 ball. When the 44 Colt cartridge was developed for this revolver, the bullet had was what was known as a heeled bullet. Meaning the rear most portion of the bullet, the part that was inserted into the cartridge case, was the same diameter as the inside of the cartridge case. The outer diameter of the bullet was the same diameter as the outside of the case, just like modern 22 Rimfire ammunition. So the name 44 Colt was actually misleading, because the bullet was about .451 in diameter, but that was the name of the cartridge.
Here is an antique 31 caliber Colt 1849 Pocket Revolver.
This is an antique Bacon Mfg Co 31 caliber Pocket Percussion revolver. This one has been polished to remove all blue, so it is currently 'in the white'.
Ruger Old Army
I just measured the chambers of this Old Army, and they are running around .453 in diameter, which is why .457 lead balls are always recommended for this model, in order to shave off a thin ring of lead. The rifling grooves, like most other '44' caliber cap & ball revolvers are about .451 in diameter. Which is why a 45 Colt conversion cylinder can be purchased for this model. So Ruger is playing a little game changing the name between 44 and 45. It is really a '44' caliber revolver, which actually has rifling grooves around .451, so it can fire modern 45 Colt ammunition if it is equipped with a cartridge conversion cylinder.
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