I recently bought a new Armscor Rock Island Armory Tactical 1911 .45 becasue it was cheap ($460) and I wanted to build yet another good pistol without having to do all the frame and slide metalsmithing. I also do this kind of thing for the education. Every one I work on has a whole new set of problems to troubloeshoot and fix.
I stripped the pistol down and started with the trigger, working my way up. Once I got the trigger, mainspring, hammer, disconnector, sear and sear spring like I wanted them, I started testing. Everything went fine including no problem dropping magazines. There were some ejection problems, but I ususally save that sort of thing until later to fix. I continued working my way along, changing out the beavertail for a new one, tighteneing the barrel bushing/slide fit, tuning the ejector and extractor, etc. Continued test firing along the way.
All the sudden today it wouldn't drop an empty mag. Had to rip 'em out. Same problem as Ninja eperienced. Stripped her down and started reassembling a piece at a time. No trigger drag, so I installed the mag catch. Voila! Mag wouldn't drop. Mag had a scratch down the front from pulling it out, plus a few other wear spots. Painted the mag bare metal spots with the trusty magic marker and tried it again. When I pulled it out, the only bare area was the scratch down the front of the mag. Tried a couple of other mags with same result.
Took out the mag catch and polished the face bright, then coated it with the marker, reinstalled and tried again. Mag still hung. Pulled out the mag catch and the marker was wiped off the center of the face of the catch.
To make this long tale a little shorter, I went through a repeated file, coat with marker, test cycle until the mags started dropping freely. I had to file a fair amount off the catch face. Now, what happened, I have no idea. This gun dropped mags for several hundred rounds with nary a hitch. Then, all of a sudden, it refused to let them go. It seemed like the mag catch had rotated slightly counter clockwise looking at it from the starboard side. However, it refuses to budge if I try to make it rotate. I know the frame didn't suddenly change, so I have no idea why it quit working. I've never seen this happen before.
Bottom line is, it seems that Armscor is having a mag catch problem. What I have discovered is that these pistols have a really heavy coating on them, frame slide and every part inside. What looked like a nice smooth frame and slide when I bought it has all kinds of rough spots and tool marks under the coating. The mag catch was heavily coated, too.
I'm still going to make a great pistol out of it. It's going to take replacing and fitting every part but the frame and slide.