Penforhire
Member
I'm not a structural engineer but are you SURE the I-beam is "stronger" than an equivalent solid beam? I thought it had similar stiffness but reduced weight. Similar to hollow round anti-roll bars on cars, a solid center does not contribute much to resisting twist loads. It would be lighter and use less material (cheaper) but it would not technically be stronger.
It is possible the reasons have more to do with hot casting technology (injection molding). By having a hollow interior section they might get better material flow from the "gates" (more complete fill or less directional shrinkage) or better temperature control in a mold.
It is possible the reasons have more to do with hot casting technology (injection molding). By having a hollow interior section they might get better material flow from the "gates" (more complete fill or less directional shrinkage) or better temperature control in a mold.