Do NOT powder coat your pistol frame!!! We regularly powder coat firearm parts but only long gun barrels, bipods, bolt handles, etc.....never frames or any parts that move. There are two reasons to not coat a handgun frame or any other moving part.
1...Powder coat is a thick coating and will interfere with moving parts. Powder coating the frame sounds good but you would have to mask off every single opening into the inner surface of the frame and the slide rails. Even a little powder in the mag well will cause interference problems.
2...Powder coat does not burnish with wear and will actually "ball up" and cause increased friction. (Jamming) If you get into the slide rails, you will work up some serious sweat lapping it out again.
A much better method for refinishing an Aluminum frame is to abrasive blast it at reduced pressure from a further distance. The idea is not to strip it clean.... it's to remove any loose scale and to etch the surface. Then soak it in Alodine for a few minutes. Alodine is an industrial "quicky" Anodizing solution. Many companies use it in place of normal Anodizing for things that will be painted or coated over. The areas with bare Aluminum will turn an ugly yellow color. (Don't blast laser etched serial numbers. They'll be gone forever)
After Alodining, coat it will a good finish like Gunkote. Of course, there are many other finishing methods out there... some better and some not as good. This is just one example but do not powder coat it! Keep yer powder dry, Mac. (No pun intended. It's my signature)
Tuff-Gun Finishes. The Name Says It All.
Mac's Shootin' Irons
http:;//www.shootiniron.com