15% boost in powder charge
Case lengths of 44 Special vs 44 Magnum is 1.285" vs 1.160". Difference .125" or about 10%. Given that the web occupies some volume, and the body of the bullet occupies (just eyeballing it) perhaps .25", the volume difference between the Special and the Magnum Case (the free volume inside the cartridge case) would be;
PI times .215" squared times 0.935 for the magnum
PI times .215" squared times 0.810 for the special
for a ratio of 1.154:1 or a 15% difference in volume
Now for the tricky bit.
44 Special (by one of my manuals) runs as low as 11,000 CUP (Copper Units of Pressure). 44 Magnum runs as high as 40,000 CUP.
But, obviously, if you load a 44 Magnum cartridge case to Special pressures (11,000 to 18,000 but mostly around 14,000 CUP) with a powder that maintains that pressure for the same length of time it is maintained in a 44 Special casing, you are OK.
My opinion, to load 44 Magnum cartridges to 44 Special velocities safely, use the 44 Special recipe, boost the charge weight by 15% and go for it.
To test the theory that a 15% boost in charge weight will upscale a 44 Special recipe to a 44 Magnum cartridge case, and yield the same performance, try this: (for those of us who do not have pressure barrels or ballistics labs at our service)
Get a few 44 Special cases, load them up and chronograph them. Then put the same loading, bullet, primer, crimp strength, etc into a 44 Magnum case, but 15.4% more powder and chronograph those. Compare. If the velocities are the same, the hypothesis is proved.
Another solution is to seat the bullet 0.125" deeper. Except for the crimp, the deeper seating would make the loading in the Magnum case just like a Special. (assuming the web thickness is the same)
Internal ballistics is not rocket science. Close, perhaps, but this question should not be beyond us.
Regards
Lost Sheep
Edit: For extra caution, I would not try this with any powder that is not listed for BOTH Specials and Magnums for the same bullet. That is, if 44 mag lists W296 and 44 Spec does not, don't use W296. Likewise, if 44 Spec lists Bullseye and 44 Mag does not, don't use Bullseye. If 44 Spec lists Unique AND 44 Mag lists Unique, Unique would be OK.
Second caution: I would be comfortable with upscaling Special Loads to Magnum cases. I would do some more investigation before I downsized Magnum loads into Special cases. A lot more investigation. And keep those cartridges away from 44 Special handguns. A 44 Special case with 35,000 CUP is nothing to fool around with.