I think some maintenance would have extended the life of the barrels, but IIRC, the burn rate of the powder on the steel case stuff was also different than the Federal ammo. In addition to being less than optimal for the AR's operating system, this caused more pressure chamber and higher pressure at the gas port. Having bullets with bimetal jackets (harder than the Federal) and powder burning at the "wrong" rate is what it is.
I noticed some almost short stroking on a BCM midlength I used to own with Tula ammo. It didn't recoil as much as Federal, often didn't lock the bolt back on the last round, and ejected empties into a different pile. That's not scientific, but it was evidence to me that the ammo was definitely different. I shot some from a newer lot number over the weekend from a friend's Armalite midlength and it kicked Federal and Tula into the same pile. The cycling seemed pretty much the same, but I did notice one split Tula case at the junction of the shoulder/neck of the casing. I think they may be using powder with a different burn rate now, but the QC is still about the same.
I'd say if he hadn't been given the stuff, he wouldn't be shooting it. As for me, when I get back into AR's, I'll be feeding them reloads or decent brass case ammo.