Specs and Tolerances
FroHickey the Young Jedi Knight asked:
Um... if the parts are all within spec, but the tolerance stackup was making the pistol not work, doesn't that mean that the specs are wrong to begin with?
Very good observation and spot on...(This guy's got potential)
The individual parts in question were all within tolerance spec, but just barely so. All of them together stacked up until the GROUP was OUT of spec...but since I didn't see the problem, right off the bat, I checked each one alone instead of considering the group as a whole. Mistake.
Tolerances have a plus/minus and can be at either on the low or high end of that tolerance and still be in-spec. When the combination stacks up in the wrong direction, then there could be a problem.
F'rinstance...Frame raceways ways are as wide as possible, but within spec. Slide rails are as narrow as possible, but still within spec. You are
gonna have a very tight slide to frame fit. At that point, just .001 inch
out of spec on either one will require lapping before the slide will move.
Go in the opposite direction, and the fit will be sloppy loose...even though
the clearance is within allowable spec.
To put that .001 inch in perspective, an average sheet of 20-bond typing paper is about .005 thick. Not much. Now consider that a very good dial caliper is only accurate to a .002 inch tolerance...plus/minus .001 inch, and
you can see how a little thing can be missed. And...It's the LITTLE things
that getcha.
Cheers all!
Tuner