westernrover
Member
- Joined
- May 4, 2018
- Messages
- 1,613
I have an L-frame that misfires or fails to ignite primers. I would estimate the rate of misfires to be two or three percent. Yesterday, it misfired more or about three out of fifty. I have another L-frame that has fired thousands of rounds (probably 8000) of the same primers, same brass, same loads without a single misfire. I've been trying to figure out why one works and the other does not.
Strain Screw
In my own efforts, the first thing I did was to check the strain screw was tight. I confirmed it was screwed all the way in. I noticed it was shortened (presumably by the Performance Center before it left the factory as I am the first owner). Later, I would replace it with a full-length strain screw but to no avail.
Factory Service
I sent it to S&W. Unfortunately, they only test-fired it 14 times with no misfires, made a note of this, and that no repair was necessary, and sent it back.
Trigger Weight
I tested the trigger pull weights of the two revolvers. This is a Performance Center-branded revolver that is claimed to have been produced at the factory with an action job. It tested on a Lyman gauge at 9 pounds. My L-frame that is totally reliable has an after-sale action job by the Performance Center and tested at 7 pounds. Unfortunately, it's also the one that the Performance Center gouged the chamber throats of with a machine tool and then refused to fix or replace the cylinder claiming it was within spec. It also has an occasional but rare problem where the sear won't break but exceptionally hard (I thought it was in my head until an instructor firing it at a 4-day class noticed it and said something). In any event, the misfires are not due to weak springs nor is the dependability of the one revolver due to heavy springs.
Spring & Pin Swap
My next step was to swap the mainspring, firing pin, and firing pin spring from the reliable L-frame into the one that misfires. If that combination worked in one L-frame, perhaps it would work in the other. Both revolvers feature what S&W calls "bossed" mainsprings. They look like Wolff Power-Rib mainsprings. According to one article on Revolverguy.com, the Performance Center uses Power Custom ribbed mainsprings. I don't know who makes them but both springs are bossed/ribbed and have the same width and thickness and test very close to the same when I used a spring weight tester. Both revolvers have full-length (unground) strain screws at this point. Upon measuring the firing pins, I found the revolver that misfires had a 0.490" length pin. The dependable revolver had a 0.495" length pin. I also noticed the short pin has a cone-shape tip whereas the longer pin's tip is hemispherical. I was sure to keep the pin and pin springs together as pairs since I don't have a practical means to measure their rates.
Short 0.490" pin with sharp nose above; below: 0.495" pin with round nose
With the known-good mainspring, firing pin, and firing pin spring combination in the troublesome L-frame, I found that it continued to misfire (three out of fifty yesterday). The other L-frame continued to firing dependably even with the springs and short firing pin -- although I only tested this yesterday and not for the thousands of rounds its previous configuration has been proven with.
Additionally, I tried swapping the mainsprings back again so that I tried both with the longer firing pin. I still got three misfires out of about fifty.
Cylinder & Crane Swap
I had the cylinders out when I was cleaning the two revolvers and I decided to try installing their cylinders in one another. What I found was that the cylinders are swappable, but the crane and cylinder pairs are not. The crane from the troublesome L-frame has a longer cylinder spindle. The cylinder pushes the crane farther forward toward the muzzle and it will hit the frame instead of closing.
The next thing I checked was the headspace and found both within spec. I hadn't ignored this, being an obvious risk factor for misfires. It looked fine and I would check it again more carefully later.
I measured the cylinder windows. The troublesome L-frame has a window of 1.820" and the dependable one is 1.815" from the recoil shield to the frame next to the forcing cone.
Because the frame window on the one revolver is five thou longer, the crane spindle was machined longer also: 1.478" vs. 1.472" The cylinder itself is also 2 thou longer, so the crane and cylinder assemblies are 1.868" vs. 1.860" from the face of the ratchet to the flange of the crane adjacent to the gas ring.
When I load the longer crane and cylinder assembly into the short-window frame, it pushes the crane out far enough from the recoil shield that the crane hits the frame and will not close.
Headspace Check
Well, so what? As long as the headspace is correct and the barrel-to-cylinder gap isn't excessive, I'm not going to fuss about two guns being different by a few thou. I checked the headspace again, more carefully. I found the dependable revolver's headspace was 63 thou. The troublesome's greatest headspace was 65 thou on that one chamber. All this should work fine by a fair margin.
I used a 10X loupe to check for other problems like peening around the breech face or something in the firing pin housing.
Inside the known-good L-frame action; note the polishing performed by the PC
Heavier Mainspring & Extended Firing Pin
I could put a heavier mainspring in this revolver if I could find a heavier one, along with an extended firing pin from Cylinder & Slide for example. I don't really cherish the idea of having a heavy trigger pull on this ~$1400 Performance Center revolver.
Other Fixes?
I don't know what else I could do to fix it. I notice the hammer is different. It has the "teardrop" hammer spur and I can see the hammer is made from an entirely different mold than the stock K&L S&W hammer. I wonder if the geometry if this hammer is somehow different. I suppose I could try swapping it, though I think hammers and triggers should be kept as pairs because of how the sear surfaces are ground or stoned.
Inside the PC-branded L-frame action that misfires; note the different hammer and trigger
Past, Present & Future of this Gun
I remember when I bought it. My dependable revolver was at the Performance Center getting the chamber throats gouged. They had it for 6 months and I had been expecting it back (because of their estimate) before a 3-day class I was traveling out-of-state for. When I realized it wasn't in fact going to get back to me in time, I rushed to buy this Performance Center gun already cut for moonclips (which I need to keep up with the Glock boys in classes). The very first time I took it out, it misfired. My heart sank because I didn't have time to fix it before the class and I didn't have time to buy a third revolver (none at LGS's so I would have had to order again). I ended up taking it and just misfiring my way through the class -- at least with a double-action revolver all I had to do was pull the trigger again.
Strain Screw
In my own efforts, the first thing I did was to check the strain screw was tight. I confirmed it was screwed all the way in. I noticed it was shortened (presumably by the Performance Center before it left the factory as I am the first owner). Later, I would replace it with a full-length strain screw but to no avail.
Factory Service
I sent it to S&W. Unfortunately, they only test-fired it 14 times with no misfires, made a note of this, and that no repair was necessary, and sent it back.
Trigger Weight
I tested the trigger pull weights of the two revolvers. This is a Performance Center-branded revolver that is claimed to have been produced at the factory with an action job. It tested on a Lyman gauge at 9 pounds. My L-frame that is totally reliable has an after-sale action job by the Performance Center and tested at 7 pounds. Unfortunately, it's also the one that the Performance Center gouged the chamber throats of with a machine tool and then refused to fix or replace the cylinder claiming it was within spec. It also has an occasional but rare problem where the sear won't break but exceptionally hard (I thought it was in my head until an instructor firing it at a 4-day class noticed it and said something). In any event, the misfires are not due to weak springs nor is the dependability of the one revolver due to heavy springs.
Spring & Pin Swap
My next step was to swap the mainspring, firing pin, and firing pin spring from the reliable L-frame into the one that misfires. If that combination worked in one L-frame, perhaps it would work in the other. Both revolvers feature what S&W calls "bossed" mainsprings. They look like Wolff Power-Rib mainsprings. According to one article on Revolverguy.com, the Performance Center uses Power Custom ribbed mainsprings. I don't know who makes them but both springs are bossed/ribbed and have the same width and thickness and test very close to the same when I used a spring weight tester. Both revolvers have full-length (unground) strain screws at this point. Upon measuring the firing pins, I found the revolver that misfires had a 0.490" length pin. The dependable revolver had a 0.495" length pin. I also noticed the short pin has a cone-shape tip whereas the longer pin's tip is hemispherical. I was sure to keep the pin and pin springs together as pairs since I don't have a practical means to measure their rates.
Short 0.490" pin with sharp nose above; below: 0.495" pin with round nose
With the known-good mainspring, firing pin, and firing pin spring combination in the troublesome L-frame, I found that it continued to misfire (three out of fifty yesterday). The other L-frame continued to firing dependably even with the springs and short firing pin -- although I only tested this yesterday and not for the thousands of rounds its previous configuration has been proven with.
Additionally, I tried swapping the mainsprings back again so that I tried both with the longer firing pin. I still got three misfires out of about fifty.
Cylinder & Crane Swap
I had the cylinders out when I was cleaning the two revolvers and I decided to try installing their cylinders in one another. What I found was that the cylinders are swappable, but the crane and cylinder pairs are not. The crane from the troublesome L-frame has a longer cylinder spindle. The cylinder pushes the crane farther forward toward the muzzle and it will hit the frame instead of closing.
The next thing I checked was the headspace and found both within spec. I hadn't ignored this, being an obvious risk factor for misfires. It looked fine and I would check it again more carefully later.
I measured the cylinder windows. The troublesome L-frame has a window of 1.820" and the dependable one is 1.815" from the recoil shield to the frame next to the forcing cone.
Because the frame window on the one revolver is five thou longer, the crane spindle was machined longer also: 1.478" vs. 1.472" The cylinder itself is also 2 thou longer, so the crane and cylinder assemblies are 1.868" vs. 1.860" from the face of the ratchet to the flange of the crane adjacent to the gas ring.
When I load the longer crane and cylinder assembly into the short-window frame, it pushes the crane out far enough from the recoil shield that the crane hits the frame and will not close.
Headspace Check
Well, so what? As long as the headspace is correct and the barrel-to-cylinder gap isn't excessive, I'm not going to fuss about two guns being different by a few thou. I checked the headspace again, more carefully. I found the dependable revolver's headspace was 63 thou. The troublesome's greatest headspace was 65 thou on that one chamber. All this should work fine by a fair margin.
I used a 10X loupe to check for other problems like peening around the breech face or something in the firing pin housing.
Inside the known-good L-frame action; note the polishing performed by the PC
Heavier Mainspring & Extended Firing Pin
I could put a heavier mainspring in this revolver if I could find a heavier one, along with an extended firing pin from Cylinder & Slide for example. I don't really cherish the idea of having a heavy trigger pull on this ~$1400 Performance Center revolver.
Other Fixes?
I don't know what else I could do to fix it. I notice the hammer is different. It has the "teardrop" hammer spur and I can see the hammer is made from an entirely different mold than the stock K&L S&W hammer. I wonder if the geometry if this hammer is somehow different. I suppose I could try swapping it, though I think hammers and triggers should be kept as pairs because of how the sear surfaces are ground or stoned.
Inside the PC-branded L-frame action that misfires; note the different hammer and trigger
Past, Present & Future of this Gun
I remember when I bought it. My dependable revolver was at the Performance Center getting the chamber throats gouged. They had it for 6 months and I had been expecting it back (because of their estimate) before a 3-day class I was traveling out-of-state for. When I realized it wasn't in fact going to get back to me in time, I rushed to buy this Performance Center gun already cut for moonclips (which I need to keep up with the Glock boys in classes). The very first time I took it out, it misfired. My heart sank because I didn't have time to fix it before the class and I didn't have time to buy a third revolver (none at LGS's so I would have had to order again). I ended up taking it and just misfiring my way through the class -- at least with a double-action revolver all I had to do was pull the trigger again.