Why faster powders for lighter bullets? .223/5.56 powder

westernrover

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I'm considering powders for 223. My choice will be dependent upon the bullet which I hope to decide upon next week (some boxes are coming in). In selecting a powder, I've noticed the slower burn rate powders like CFE223, BL-C, and StaBall Match produce the highest velocities in some published data, but not consistently. I would expect powders that take more bullet travel before reaching peak pressure to maintain higher levels of pressure behind the bullet for longer and achieve greater muzzle velocities. I would also expect this of powders that have secondary pressure peaks like CFE223. That is reflected in Hodgdon's published data and also in Barnes, but some results have been contrary. Lehigh's load data does not show a significant difference for max loads between CFE223 and Accurate LT-32 -- a much faster powder. The results in the following video also demonstrated some results very different than published data in that some powders where the published data promised higher velocities than other powders simply did not deliver.



Maximum velocity is not my goal, though I think velocity is meaningful to terminal performance with this cartridge at the shorter ranges it is most likely to be employed through a semi-automatic modern sporting rifle.

I am not using it in a bolt gun or for benchrest or varmints. Accuracy is also meaningful, but I won't be chasing quarter-MOA vs. half-MOA or anything like that. Some might conclude that given performance requirements that aren't extreme, there would be little to differentiate powders.

Cost is considerable, but I don't need the cheapest powder. TAC is relatively inexpensive right now at $219 for 8 pounds. Varget might cost as much as $350 for 8 pounds. That difference of $130 works out to about 6 cents per round -- meaningful, but not decisive.

Barnes indicates the "most accurate" results for particular bullets from powders in their load data. While their choices don't have perfect inverse correlation between bullet weight and burn rate, they generally follow that trend. That also seems to be the conventional wisdom or consensus I've read in researching the question on forums -- powders like H335 tend to be favorites for 55 grain bullets, whereas slower powders like CFE223 are not likely to be favored except with bullets 77 grains and heavier. Powders with burn rates in the middle of the range for the cartridge like TAC tend to be favored for middle-weight bullets, 62 to 69 grains.

Why is that?

I understand that much too slow powders need a larger case to fit sufficient volume to produce the necessary pressure. Excessively fast powders will simply reach peak pressure with an insufficient volume of powder to maintain pressure behind the bullet for long enough to develop good velocity.

Within the viable burn rate range for 223, say from LT-32 to CFE223, why do slower more progressive powders not work well with light bullets? Is it because lacking inertia they move down the bore too readily and the combustion fails to develop sufficient pressure to burn consistently?

Has anyone quantified the effect of this? If I select a faster powder with a 55 grain bullet, I might be giving up two or three hundred fps in muzzle velocity compared to one of the slowest powders. How high a price do I pay in SD/ES or accuracy?
 
I mentioned the video before and asked about the second pressure peak anomalies. I don't know they would matter much in a bolt but in a semi I can't immage a second spike is healthy for moving parts. Faster powders with lighter bullets in normally a function of trying to optimize case fill and getting good opteration in early part of ignition. Using ball powders increases load density and going faster is not needed, but I haven't seen many world records with ball powders, if maximum accuracy is your goal. That theory of every step and component for top accuracy is in most cases the tail wagging the dog. If your shooting an AR just load em up. Your powder selection should reflect what works best in actual testing in your gun. Probably why every trigger pull I make is some form of test or conformation.
 
I got TERRIBLE SD/ES with Accurate 2200 in 223. I had to play with primers, crimp and get into 556 charge territory to get "ok." numbers. Accuracy was 1 MOA before I called it quits.
 
Varget is a very stable powder when it comes to temperature. TAC is temp sensitive and you need to be aware of it when doing load development. TAC has given me my best most accurate loads with 52 gr SMK. Where Varget has worked better for the heavier bullets, 69 gr SMK. All shot out of AR's with 24" barrels, 1:9 and 1:10. The 1:10 twist does not like heavy bullets, >60 gr.
 
In this chart the 69 rmr shot the best with the fastest powder.... benchmark is known to produce good results.... I also use and like tac, that's purely a matter of economics. An 8 of tac has been near 200 dollars, hogden powders are 371 per 8#. Probably why your seeing shooter world a lot lately.
 

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I would think the secondary pressure event would still happen well before the gas port. It might be interesting on a blowback gun.
 
I got TERRIBLE SD/ES with Accurate 2200 in 223. I had to play with primers, crimp and get into 556 charge territory to get "ok." numbers. Accuracy was 1 MOA before I called it quits.

That's a fast powder for 223 even if you were loading very light varmint bullets. Why do you think 2200 had trouble? Do you think it was because of the relatively fast burn rate?
 
The pressure data were taken with a PressureTrace, a tool that I have some experience with.

The secondary pressure bumps are not real. They are an artifact within the measuring system. Nor is PressurTrace alone. I've seen lab piezo data with the same effect.

There are two arguments that say that they are not real:
  • If they were real, we would see very large increases in muzzle velocity associated with them. We don't see that. I had a Mosin that showed 80 KPSI secondary spikes. Yet MV varied only with the main bang.
  • It would take a hellacious amount of powder to repressurize a whole barrel to even 40 KPSI. The powder does not have enough chemical energy to do that. Conservation of Energy says the spikes can't be real.
So what are they? I've chased a couple of possibilities, and still don't have a sure answer:
  • There are a couple of different flavors of instrumentation amplifier chips. There are amps with a 3 op amp configuration, and those with a 4 op amp configuration. Those with a 3 op amp configuration are known for being a bit squirrely under certain conditions. It could be that Burt used a 3 op amp chip in the PressureTrace, and the problem springs from that.
  • Less likely, you can get a condition where water vapor ahead of the bullet condenses into liquid, which is incompressable. When the bullet hits the condensation, it has to push steel aside to get squeeze past it. This is what causes "rings" in barrels. It might cause a shockwave that travels back to the pressure transducer. (Google "shock collar" and "N wave" for more). Charlie Fisk is quite skilled at creating this effect, and popping the last inch or two off a barrel.
I built my own pressure measurement system, and designed around the known issues with 3 op amp chips. The aforementioned Mosin would not produce secondary spikes on that system for love nor money. Doesn't mean that's the problem, but it is a clue.
 
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I agree the evidence that those secondary pressure events aren't showing the actual pressure in the barrel behind the bullet is convincing. Even in the video, we see one that shows 69kpsi and the narrator describes no signs of over-pressure conditions. Their being an artifact of some kind is a reasonable hypothesis.

Those kinds of anomalies with Pressure Trace 2 would foil any plan to use it to experiment with loads that blend more than one powder -- the one thing that every reloader knows not to do, but is sure to attract some of us nonetheless.
 
CFE223 covers everything from 55 grain to 90 grain Match, and you get some of the highest velocities to boot not to mention is easy to meter. I quit messing around and just use CFE. Accuracy is good, bullet range is excellent. Very good all-around powder.
 
CFE223 covers everything from 55 grain to 90 grain Match, and you get some of the highest velocities to boot not to mention is easy to meter. I quit messing around and just use CFE. Accuracy is good, bullet range is excellent. Very good all-around powder.

Why do you think it is often characterized as being suited for heavier bullets? And why do you think load data from various sources show faster powders being favored for 55 grain? And why do some data show CFE223 did not produce higher velocities than powders with published load data that show lower velocities -- for example the Lehigh data and the video linked in the OP ? And why do some load data like Barnes not even show CFE223 loads until the bullet weights get higher?

I'd like to believe CFE223 or maybe StaBall Match (being less temp sensitive) could be a one-stop shop for all my 223 needs and that it would deliver the best velocities as well, but I'm seeing hints that it might not be all that. There seems to be a preference for powders like TAC for bullets in the 62 to 69 grain range, and powders like H335, Benchmark, AR-Comp, and X-terminator for 55 grain bullets. CFE seems to be more popular in the 77, 80, and 90 grain range. Are loaders just stuck in their ways, or do they know something or see data that I don't know about?
 
You asked a number of different questions.

I frequently evaluate different powders with Quickload. I consider optimum powders for rifles as the top handful of powders with respect to velocity potential at my chosen max chamber pressure. I will typically choose my max calculated pressure to be some value a little below SAAMI max. Many time the "optimum" powders for rifles are very close to 100% load density or are compressed. I personally use mostly ball powders and have not had good luck with over say 102% fill with these powders. And for what it is worth, ball powder prices currently seem very high but ok for availability, where extruded powder prices are more like outrageously high and terrible for availability. Barrel length also come into play, but most folks have a hard time dealing with this in a quantitative fashion.

When evaluating different bullet weights, heavier bullets result in slower powders being in the top handful for velocity potential. This is just a "how it works" kind of thing. If a powder is "too slow", you will not be able to get enough of it in the case for it to build up enough pressure to do what needs to be done. If it is "too fast" the pressure drops too quick after the peak and you lose acceleration needed for overall load velocity.

Next item of discussion is "old school" vs. "improved". Lots of folks like "old school", but some of the more recently introduced powders do actually have improvements that result in less cost, less temperature sensitivity or other improved performance for some specific attribute. If you are not interested in "improved performance", then something like H335 (and the military versions of it) stand out as the most well proven powder for 223/5.56 where 55 gr projectiles dominate. Use of this powder with slightly heavier projectiles is slightly "less optimum" for velocity but not bad with respect to cost. Use of this powder with the heaviest projectile is pretty far from "optimum" and case fill might actually be getting low enough to adversely affect consistency.

The first step is really settling on bullet weight. Then decide if you want "old school" or "improved". Then look at cost / availability. Then look at load info. Then go back and look at cost / availability again. Repeat as needed.

Here is a sample of how QL ranks powders for a 60 gr from a 22" gun:

Code:
Cartridge          : .223 Rem. (SAAMI)
Bullet             : .224, 60, Hornady V-MAX FB 22281
Cartridge O.A.L. L6: 2.260 inch = 57.40 mm
Barrel Length      : 22.0 inch = 558.8 mm

C A U T I O N : any load listed can result in a powder charge that falls below minimum suggested
loads or exceeds maximum suggested loads as presented in current handloading manuals. Understand
that all of the listed powders can be unsuitable for the given combination of cartridge, bullet
and gun. Actual load order can vary, depending upon lot-to-lot powder and component variations.
USE ONLY FOR COMPARISON !

Powder type          Filling/Loading Ratio  Charge    Charge   Vel. Prop.Burnt P max  P muzz  B_Time
                                      %     Grains    Gramm   fps     %       psi     psi    ms
---------------------------------  -----------------------------------------------------------------
Winchester 748                      99.9     24.9     1.61    3077    96.2    52000    7764   0.980  ! Near Maximum !
Hodgdon H322                       100.4     22.6     1.46    3051    98.6    52000    7341   0.982  ! Near Maximum !
Hodgdon BL-C2                      102.0     25.8     1.67    3050    94.7    50829    7846   0.997  ! Near Maximum !
Alliant AR-Comp *C *T              102.0     22.9     1.48    3047   100.0    48651    7119   1.004  ! Near Maximum !
Hodgdon H335                        94.7     23.9     1.55    3045    97.8    52000    7464   0.988  ! Near Maximum !
Alliant Reloder-10x *C              97.7     21.3     1.38    3030    99.9    52000    7006   0.999  ! Near Maximum !
Accurate 2520                      102.0     24.9     1.61    3024    96.6    49484    7594   1.016  ! Near Maximum !
Lovex D073.5                        98.3     24.4     1.58    3013    96.2    52000    7358   1.009  ! Near Maximum !
Accurate 2460                       98.0     24.4     1.58    3013    96.2    52000    7358   1.009  ! Near Maximum !
IMR 8208 XBR                       102.0     23.6     1.53    3012    95.0    52000    7367   0.993  ! Near Maximum !
Accurate 2015                      100.6     22.3     1.44    3010    99.7    52000    6936   1.006  ! Near Maximum !
Alliant Reloder-12                  99.7     23.5     1.53    3008    98.6    52000    7100   0.991  ! Near Maximum !
Lovex D073.4                        96.4     23.9     1.55    2998    96.1    52000    7221   1.005  ! Near Maximum !
IMR 4198                            96.3     20.0     1.30    2990   100.0    52000    6470   0.983  ! Near Maximum !
Hodgdon H4895                      102.0     23.6     1.53    2988    93.3    48797    7580   1.021  ! Near Maximum !
Accurate 2230                       97.2     24.4     1.58    2986    94.3    52000    7216   1.004  ! Near Maximum !
Accurate 2200                       91.5     21.5     1.39    2977    97.0    52000    6975   0.995  ! Near Maximum !
Accurate 2495                      102.0     23.1     1.50    2972    98.9    44952    7535   1.080
Alliant Reloder-7                   91.0     20.4     1.32    2969   100.0    52000    6533   1.005  ! Near Maximum !
Hodgdon Benchmark                  100.1     22.8     1.48    2967    95.8    52000    7027   1.000  ! Near Maximum !
Lovex D073.6                       102.0     24.3     1.58    2950    95.6    45529    7450   1.054
Hodgdon H4198                       92.4     20.1     1.30    2943    98.3    52000    6544   0.992  ! Near Maximum !
Lovex S060                         102.0     23.0     1.49    2925    92.9    50583    6941   1.012  ! Near Maximum !
IMR 3031                           102.0     22.1     1.43    2914    97.4    41521    7374   1.077
IMR 4895                           102.0     23.6     1.53    2907    90.7    43488    7530   1.069
Hodgdon CFE223 *C                  102.0     25.8     1.67    2875    87.5    43399    7455   1.066
 
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Hornady data. Others will vary.

55 grain 27.5 gns 3250 fps (max) one of the fastest
60 -62 gr 27,7 gn 3150 fps (max) one of the fastest
68 gr 26.9 gn 3000 fps (max for CFE - BL-C22 gives 3050)
70 gr 27.1 gn 3050 fps (max for CFE - 50fps faster than BLC22) fastest
73 -75 gr 26.5 gn 2900 fps (max for CFE and the fastest of the listed powders) fastest
80 gr 25.9 gn 2800 fps (max for CFE and equal to a bunch of other powders) Note: 1:8 twist recommendations for some bullets
88 - 90 gr 25.0 gn 2700 fps (max for CFE but Win748 is faster) Note: 1:7 twist recommendations for some of these bullets


Appears to rate pretty well across Hornady. As I said, it's pretty accurate for me and covers a lot of territory.
 
If you worry about findability of components for a load you like and want to maintain a supply in the future, Varget seemed (to me anyway) to be the first to go. I have avoided Varget like the plague for that reason. Also the most expensive on coming back online. Same with Benchmark..... I really want to try it... no practical reason for me to do so.

There is a lot of sciency stuff going on here, honestly way above my head, but to the point of finding the most efficient powder for that bullet weight and action, 223 powders are used in a wide range of calibers, even big bores. Generally, extrapolating that data out out across a wide range of bullet weights and calibers reveals patterns. The same with researching old forum posts. It is my feeling that certain powders maintain popularity for that reason. BLC2 comes to mind seems to be really popular still.... whats the rhyme or reason? It could be that it just works.. Just musing out loud....

You mentioned this isn't for varmints, but I've done a lot of learnin' probing through varmint caliber questions on the forums. Particularly hi volume prairie dog shooters and light bullets
 
I am not new to reloading but I am new to reloading .223 Rem for a 16" 1:8 AR with a mid length gas system. So I would guess for my situation some powders will do better with certain bullet weights?
 
I started the thread because I wanted to understand more about the preferences or favorites that others have expressed consistently in my research. Some people, including some load data publishers, favor certain powders based on bullet weight. Some people seem to find the slower powders work great for a wide range of bullet weights. Some people don't find the slower powders actually deliver any higher velocity in practice.

Bullets are a different, but related issue. I'll be loading for 1:9 twist, which excludes those 77, 80, 90-grain weights and so on. I don't want to go off on a bullet tangent on this powder thread. I'll be using mid-weight bullets -- for various reasons, it's looking like 55 gr. is the one -- I'm wary of the slower powders for this weight since they're rarely favored by anyone who seems to have a preference (other than using the same powder for everything).
 
I also load for a 1:9 twist, 16" AR. I've come up with a load of IMR 3031 for 55gr fmjbt, and TAC for a 62gr fmjbt. I started loading .223 about a year or so ago, and my research led me to use bt bullets because they are easier to seat. Accuracy may be better with a flat base bullet at shorter ranges, but I haven't done enough testing to see any difference.

I load both of these powders with a near 100% fill, although neither load is compressed. Ejection is very consistent at 4-5 o'clock, 10-12 feet away, and my brass doesn't seem to be getting beat up at all.

I have other powders to test/try, but haven't gotten around to it yet because the 3031 works well for me and I have about five pounds left. FYI IMR 3031 is a stick powder, and as such doesn't meter great, but I don't find it terrible either, and I weigh every charge so it's not a big deal for me if the charge is off a bit, I just dump some out or trickle up till I have the charge I want.

I also have 2200, H335, X-Terminator, and CFE 223 to try because I was able to find a pound of each when I started.

Final note, I don't have a chronograph so any velocity numbers would just be a guess on my part.

chris
 
I started the thread because I wanted to understand more about the preferences or favorites that others have expressed consistently in my research. Some people, including some load data publishers, favor certain powders based on bullet weight. Some people seem to find the slower powders work great for a wide range of bullet weights. Some people don't find the slower powders actually deliver any higher velocity in practice.

Bullets are a different, but related issue. I'll be loading for 1:9 twist, which excludes those 77, 80, 90-grain weights and so on. I don't want to go off on a bullet tangent on this powder thread. I'll be using mid-weight bullets -- for various reasons, it's looking like 55 gr. is the one -- I'm wary of the slower powders for this weight since they're rarely favored by anyone who seems to have a preference (other than using the same powder for everything).

Most of my AR's have a 1:9 twist barrel. With that being said I find that any weight over 65 gr it has problem stabilizing. I shoot a lot of the cheap Hornady 55 gr bullets. I have found that TAC has produced the most accurate loads for me, 52gr SMK. Most all of my blasting bulk ammo is done with CFE-223 and the Hornady 55 gr FMJ-BT.
 
Recent powder prices have me looking closer for Vihta Vuori on sale, sometimes for 30-something a lb. when you buy 4.4 or 8 lb'ers
We have a 223 bolt 1:9 that really likes Hornady 53 gr flat bottom + VV N133 (Not too shabby with 69 SMK's either :D)
 
Recent powder prices have me looking closer for Vihta Vuori on sale, sometimes for 30-something a lb. when you buy 4.4 or 8 lb'ers
We have a 223 bolt 1:9 that really likes Hornady 53 gr flat bottom + VV N133 (Not too shabby with 69 SMK's either :D)
Never tried 133 but big fan of 135
 
I am not new to reloading but I am new to reloading .223 Rem for a 16" 1:8 AR with a mid length gas system. So I would guess for my situation some powders will do better with certain bullet weights?

A 16" barrel does not change things much. The QL run above showed BL-C2 as 5 fps faster than H335 in a 22". With a 16" barrel, the slightly faster H335 is shown to be 3 fps faster than BL-C2. In other words, not enough difference to spit at.

I reload 223 in volume and like the metering provided by ball powders. Cost tends to be good also. For the OP, the "old school" ball powders, Win 748, H335 and BL-C2 are all great and are well proven to just work. I have no real experience with the likes of AR Comp, Accurate 2520, 2230, 2200, or the Ramshot powders but would expect them to also work fine.
 
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IMO a good load is a good load. If you find a good load use it without changes. I don't tailor ammo for my 16" or 20" .223, I use what works for both.

55gr or 62gr bullet over 25.0gr H335 w/a CCI #41 primer. The OAL used is 2.255".
Use at your own risk, mistakes can and will be made posting numbers. Always check data from someone you don't know on the NET.
 
In 223 Rem, I use Accurate 2230 with 55 gr bullets and Varget with heavier bullets like 69 gr Sierra SMK.

I’ve used some other powders with success.

I use CFE223 in my 39-40 grain 204 Ruger loads with success. I have not tried it in 223 Rem yet. Someday.
 
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