My 1911-380 issues, troubleshooting, progress

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Thanks all. My 4 replacement mags are coming in the mail today, so I'll get out to the range this weekend and see what happens.
 
My friend has one and she appeared to have no issues with it when when we were out shooting, so I'd say there definitely is hope for the OP, but then she had no need to eject an unfired, chambered round. She is the typical non-expert gun owner that could have an issue if the chambered round fails to eject and re-chambers instead of jamming. Most accidents are a sequence of more than one "unlikely" events and someone missing a clue along the way that could have prevented it.

My point stands, if its a design defect that affects the entire line its a lot more serious than if its a lapse in QA/QC for a "limited" number of pistols.
 
Good grief, just buy a Beretta 84 or 85! Problems solved.

I could, but my heart wouldn't be in it. Just don't find them attractive :)

Aside from that, I loved the .380 with a 4.25 inch barrel in a carry gun for velocity's sake. I'm thinking the 84 or 85 are a lot shorter, yes?

Edit: Okay, they are 3.8", so actually pretty close. My bad.
 
I could, but my heart wouldn't be in it. Just don't find them attractive :)

Aside from that, I loved the .380 with a 4.25 inch barrel in a carry gun for velocity's sake. I'm thinking the 84 or 85 are a lot shorter, yes?

Edit: Okay, they are 3.8", so actually pretty close. My bad.

When I read the OP, my initial thought was "man, he should have bought a Beretta 84", but I didn't want to go OT. My Israeli surplus 84F, purchased for $275, has been faultless through about 1000 rounds of anything I could feed it, from UMC ball to Underwood +P XTP.
 
Aside from that, I loved the .380 with a 4.25 inch barrel in a carry gun for velocity's sake. I'm thinking the 84 or 85 are a lot shorter, yes?

They are similar. Beretta is a much classier gun. Heavier, too. But its recoil is snappier despite the greater weight. Browning is easier to shoot, especially one-handed.

Picture is set chamber-to-chamber, so you can see the barrel length difference.

brwng_vs_beretta_2017.jpg
 

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My experience with the Browning 1911-380 is similar to yours. Initially the gun functioned well but after 4-5 magazine cycles, the gun began to fail to chamber the 7th round out of the magazine. I consulted the Browning Owners forum to find similar problems reported. Rather than tweak the mag lips and possibly voiding the warranty I sent the gun and magazines in after receiving a mailing label from Browning. I bought a couple of generic "380" magazine springs from Wolff that worked fine in the Browning magazines but didn't possess the odd bend that actuated the slide stop of the Browning springs. Should the "new" Browning magazines continue to give trouble, I'll go after the Wolff springs with a torch and try some modifications.
My gun now feeds Hornady HXPs, Gold Dots, Missouri coated RNs and unnamed gun show 88-100gr bullets without issues.

This is the jist of my experience with Browning customer service as of Nov 2016 as is posted on the Browning Owner's forum:

Browning service call

Called Browning service regarding consistent 7th round stovepiping with both my new Browning magazines. I ended up sending my 1911-380 along with the magazines to Arnold, MO on Browning’s two day UPS paid label on Oct 5th. Timeline is thus:

Acknowledged receipt: 11 Oct

Assigned gunsmith: 18 Oct

Repaired: 27 Oct

Ready for shipment: 31 Oct

Packaged and ready for shipment: 1 Nov

Received by me: 4 Nov

Shipping statement indicates a new “barrel assembly” and 4 “magazine kits” were issued for this repair. The two magazines returned to me (not 4, dang it) appear to be unused/new. The barrel appears to be almost new/unused as there are no rub marks at the chamber or behind the muzzle like my ~500 round used bbl had. Also, the chamber mouth was relieved as if for semi-wadcutters and the underside edge of the barrel hood has a proper chamfer which the previous bbl did not exhibit at all. There is some evidence of hand polishing the chamber mouth; I don’t know if this is normal production or not. If I had known the barrel would have been considered for replacement I’d have taken a few “before”pictures.

The gun came back to me pretty clean and properly greased/oiled; better than I do after a trip to the range but still some smoke around the breech that showed they actually fired at least a couple of rounds in testing.

The two magazine lips measure .325” and .327” as best I can measure with my digital calipers, about the same as the magazines I sent back to Browning with the gun. Upon magazine disassembly though, the returned springs are 6.12” over all in the relaxed state and .035” wire dia. Compared to 5.68” relaxed length and .034/.033” wire dia. (The wire diameter measurement is not very repeatable with the caliper and micrometer I have at home, so the wires, new and old may both be the same diameter.)

Two trips to the gun club and about 120 rounds down range:

No 7th round bobble or any other failures other than a failure to chamber a round completely late in the 2nd session. This was on the 4th round from the magazine and 60-70 rounds into the session. Is this due to a mis-shapen round, dirty chamber or weak recoil spring?

When the trigger was pulled, the hammer fell and finished chambering the round but it received a light strike, off center of the primer and failed to fire.

If the slide is more than about 1/16” out of battery, the disconnector won’t allow the sear to release so the hammer can’t fall and the firing pin stop interferes with the hammer hitting the firing pin anyway. If out of battery less than 1/16th” the barrel lugs are still engaged so I think this is normal with the JMB design.

Subsequent rounds fed without incident. The magazine springs however have taken a set and now measure only 6.00” length in the disassembled, relaxed state; the mag lips remain at .325-327” width. Some of my practice 380 brass is less than pristine; I probably shouldn’t be using these to prove function of the gun.

In any case, much improved reliability. I’ll continue to monitor the magazine spring length and if no other problems occur in the next 100-200 rounds or so I’ll consider the gun adequately reliable.
 
I'll add that I received my 4 replacement mags today. I held 3 back, and am unable to find any differences between them, including the space between the feed lips. Measurements via digital caliper were same as MutinousDoug reports.

I'm going to go to the range this weekend with a couple boxes of ammo, but my hopes aren't high. If issues persist, Browning gets to take another stab at it.
 
Oh, I will also add that my issues also appeared after 4 or 5 mags running smoothly. Then consistent failure. Odd...
 
Soft magazine spring temper? Check the OAL of the unused mag springs compared to the used ones.

I've been keeping my mags full (8 rnds) since then just to see if that abuses them over the long term. So far, I'm not seeing any degradation in performance but the replacement springs again measure 5.68"+/-.

I'll take them out soon and report back.
 
My Browning 1911 380 did have a few stove pipes early on but after a few hundred rounds has been flawless. I have eight magazines and all function perfectly.

As for the pistol it is the softest shooting 380 I have ever shot and is by far the most accurate of all my 380 pistols. I wish it would fit in my pocket.
 
Went out with my 4 replacement mags today. First mag had a jam on round 7, nose up. Reloaded, had the 7th round ejected live along with the sixth.

Similar results intermittently with the second mag.

Long story short, I can't keep spending money on ammo and shouldn't have to. Didn't even test the last two mags.

All boxed back up and heading to Browning on Monday.

Their move...
 
For the price you have to pay for one of these 380's they should run flawlessly. I was thinking about getting one of the Compact 380 offerings but I think I'll pass.
 
Soft magazine spring temper? Check the OAL of the unused mag springs compared to the used ones.

I've been keeping my mags full (8 rnds) since then just to see if that abuses them over the long term. So far, I'm not seeing any degradation in performance but the replacement springs again measure 5.68"+/-.

I'll take them out soon and report back.

Took the 1911-380 out to the club today and put 55 rounds down range via the two magazines I got back from Browning. I fired them loaded with 8 rounds and one in the chamber to start.
No issues.
 
The Beretta 86 has a 4.37" barrel, and you can get them used for around $700.00 Not nearly as soft shooting as the Browning since it is a blow-back design.
 
As an update, Browning is replacing the firearm. Again.

To summarize, for those just entering the conversation, I was having issues with my first 1911-380. I sent it in, they tested it and decided to just replace the whole thing. I got the new one, took it out to shoot, and had slightly different issues (described above). I sent it in a couple weeks ago, they've been testing, and they have decided to replace the replacement gun.

So on to my third Browning 1911-380.

A++ for Browning customer service. Can't say the same for product quality on this one, unfortunately.

I will report back when I get it and have a chance to try it out.
 
Beretta 84, CZ83, Colt Government Model (my favorite)... just in case the new one doesn't work and the OP gets a refund. The Colt is what the Browning is apparently supposed to be, but it actually works.
 
Well, I received my third 1911-380. Took it to the range and started in. Shot 100% with some PMC Bronze. Tried some Freedom Munitions, Fiocci, Prvy Partizan, and one other brand I can't remember. Had issues with all of the latter, included jams and ejecting a live 7th round along with the 6th spent casing. Also ran into some FTF, where the round wouldn't slide under the extractor properly.

Decided to do some extractor testing. Noticed that the extractor was phenomenally tight. Bent the extractor out to a snug fit, passes shake test fine.

What was interesting was that, even at a VERY high extractor tension, all the way down to a loose extractor tension, the firearm would not eject empty brass with mag removed. I undrestand this is a good way to test extractor function, but the Browning 1911-380 would not eject the brass regardless of tension.

This makes me think that the design relies on the upward pressure of the mag to eject properly.

One more thing. The PMC has a greater OAL than all other ammo I tested. It is slightly under max for that caliber, as opposed to others which are seated slightly over min.

I'm at the point that I'm not going to troubleshoot much more, and just shoot PMC. But if any of this throws any flags for you 1911 experts, I'd be glad to hear it.
 
I've been following your thread due to my interest in the Browning, this is disappointing to hear, but at least you found some ammo it likes I guess. For what its worth, I don't think any of my pistols will eject a casing with the mag removed, maybe there's a technique to it I don't understand.
 
I'll add that if I am indeed correct that the mechanism relies on contact with the next round in the mag in order to eject properly, then this would go a long way to explaining why I'm having trouble with live rounds flying out during ejection, since this sort of design would result in a "bouncing" back up of the round about to be chambered.
 
Well I'm an idiot, I thought you were hand cycling the slide rather than firing to test, ignore me.
 
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