Gatco 10004 Diamond Sharpener: A beginner's review

Status
Not open for further replies.

Spats McGee

Moderator
Staff member
Joined
Mar 15, 2012
Messages
7,467
Location
Arkansas
I couldn't find a good place to put this, so I just started a new thread. To sum up what I've put in bits and pieces in other threads: (1) I learned the basics of knife sharpening about 40 years ago; (2) I never actually did it much and certainly hadn't sharpened a knife in the past 15 years or so; (3) I recently rediscovered my interest in knives; and (4) I wanted to try my hand at sharpening.

First, I bought a waterstone. I like it and hope to do more freehand sharpening, but it's a lot of work for a beginner like me. Maybe I'll eventually master keeping the angle constant, maybe not. At any rate, while I like the water stone (and certainly the idea of freehand sharpening), I decided I wanted something different. I'm not ready to spend $200+ on a sharpening system, so I needed something smaller. That led to . . . . .

Second, I bought a Gatco 10004 Diamond Sharpening system. I bought it for about $40 on eBay, which I realize carries some risk. Still, I think I did well. The set looks brand new, and unless I discover something bad about it, I think I got a good deal. Well, I finally broke it out today, along with some cheap knives that I have been using for sharpening practice.

The set came with Coarse, Medium and Fine hones, as well as one for serrated knives. It also included some sharpening oil, the clamp and two extra screws for the clamp. I found that I didn't care for the screws that came in the clamp, but the extras are a little longer and with a little fiddling, I found a combination that I liked.

To be honest, I'm going to have to rig something up to make the clamp work the way I need it to. Whoever designed it appears to have overlooked the fact that many blades taper towards the point. The clamp would be pretty awesome if they didn't, but they do. Because the interior sides of the clamp are parallel, I wound up with a clamp gripped very firmly on one side, but barely in contact with the blade on the other. It's a perfect setup for having the blade pivot out of the clamp. This problem is partially avoidable, but it requires one to be creative in how you hold the clamp & knife. Going forward, I'm going to look for something very thin and grippy, like maybe some very thin rubber to slide between the blade and clamp. Maybe that will allow a more even fit between the clamp and blade.

So that's the bad news, the clamp. The good news is that when sharpening a knife that had very little taper in its spine (a Dexter Russell Sani-Safe 8" kitchen knife purchased at a restaurant supply place ~25 years ago), the Gatco system did a fine job of helping me get a decent edge back on it. Naturally, I still have some learning to do to properly use the system properly, but I was very happy with a "first outing." This is the same knife that I'd sharpened on the waterstone a few weeks back, so it was somewhat sharper than a brick. With an 8" knife, I found myself wishing that I had two clamps. With the clamp near the middle of the blade, the geometry between blade and hone just felt wrong at the ends of the blade. Now, I'm not a math guy, so there's a very real possibility that there's something here I'm misunderstanding. Still, I kind of felt that if I had two clamps, I'd be better able to reach the ends of the blade for sharpening. A clamp is ~$13 as of this writing, so it's not unthinkable that I'll get another. I took the blade through coarse, medium and fine hones, and came away with a very serviceable edge.

It ain't perfect, but it'll certainly do for now and for the price I paid.

ETA #1: I’m updating this thread for the benefit of future readers. If you’ve just stumbled across this thread, what follows is sort of an accumulation of information learned by me, either by using the Gatco 10004 system, or from the other very helpful THR members in this thread.

The plates are pretty good. The system’s weak point is the clamp. Despite everything I saw on the internet, I could not get the clamp to hold a knife still while I sharpened to save my life. A little friction tape inside the clamp worked wonders. It’s not perfect, but it’s a far sight better than without.

Junk knives take junk edges. I grabbed a few from Goodwill so that I’d have something to practice on without putting good knives at risk. That was fine for learning how to handle the clamp and all. Once I honed a decent knife, though, it was easy to see how it took and held an edge better than my junk knives.

Get a few sharpies. Use them to mark: (a) the blade edge that you’ll be sharpening; and (b) the flat of the blade where you put the clamp. The first will be helpful in seeing what’s going on at the blade’s edge. The second will be helpful if you take the knife out of the clamp to test it, only to find it needs more work. Having marked the blade where the clamp should be will help you get it back in the same way it was before the test. I also found that I can see a bright magenta sharpie on the edge better than I can black. Don't worry. The sharpie cleans off of the blade easily with a little rubbing alcohol or nail polish remover.

As you should imagine, the coarse diamond hone is good for setting a new bevel angle on a blade, or for grinding out nicks in the edge. For simple touch-up work, it’s too much.

As of this edit, I can get my edges sharp, but they still feel a bit crude to me. If you really want your knife to be razor sharp with that mirror edge, you may need to move on from the fine hone in this set to something finer. As of this writing, I think I need to, but that may be a function of my skill level.

ETA #2: Due to some geometry issues that I tested last night, you may not be able to get low angles on smaller blades. For example, I was unable to put a 15* angle on a Benchmade Sequel, which measures about 3/4" from spine to edge at the blade's widest point. The problem is that the guide rod hits the set screw closest to the bend in the clamp before you can get the hone down on the blade. In other cases, you'll find that you will wind up honing the clamp itself, and cannot reach the blade's edge.

ETA #3: After a couple of months of using this system, I think I'm getting close to the limits of what is allowed by this system (and my patience). I could probably get better with this thing, but I think it would require even further modification and a lot of time practicing. I've mounted the clamp handle to a cutting board with screws, so that's nice and secure, but I also need to clamp the cutting board to something (or permanently mount it) to keep that from sliding around. I will also need to find a way to keep the clamp from wiggling in the handle, maybe with some shims. Otherwise, there's just a certain amount of 'slop' inherent in its construction.

At the end of the day, I'm much happier with this system than I was when I first wrote this review, but I'm also much better able to recognize its limitations.
 
Last edited:
For me Gatco systems are great for knives up 7 inches.
Somewhere around here I got a stand/holder for the clamp I anchored to a 6 x 6 piece of 4 inch wood. It is more stable than hand held.
I will look later and snap a pic

Go slow and learn the feel of the system.
 
The Gatco system never worked well for me. Very inconsistent angles and pressure lead to horribly neglected edges. The sharpmaker was the 1st time I had no problems. It is more limited, however in the realm of knife sharpening I have found that is the best for me.
 
Lansky has been good up to maybe 6" for me. I'm a chef's choice man now for everything.
 
Just a quick update. I'm still a beginner, so I'll leave the thread title as it is. I've had this Gatco set for about 2.5 years. Global pandemic notwithstanding, I haven't spent as much time as I would have liked getting my skills up to speed. I have, however, improved. Over time, my opinions on this set have shifted.

The Pros: The plates work just fine. They make fairly short work out of sharpening a knife. Out of curiosity, I went back through some reviews on these last night and a fair number of the complaints were that the plates were already detached from their holders when buyers received their sets. I had no such problem, nor do I have any indication that any will be breaking loose any time soon.

The Con: The clamping system. For neither love nor money can I convince that clamp to hold a blade longer than a stroke or two of the plate. Long blades, short blades, thin blades, thick blades, ... does not matter. They slide out. I still haven't put any electrical tape inside the clamp, but I intend to. I do not have much faith in that working out. And the grip thingy that I bought? The slot to hold the clamp is 90* from how I need it to sit. I'll either try modifying the one I have or rig up some other kind of holder, but this does not work for me. To be honest, when I try to use the clamp, I spend more time fiddling with the clamp than actually sharpening the knife. Honestly, I find it a whole lot faster & simpler to hold the plate in my hand while I sharpen. I'm probably not getting as precise an edge as I'd like, but I still get a halfway-decent edge on them. I'm sure that the limiting factor here is my skill level.
 
In the $50 range with a clamp system the worksharp is a great value. It isn’t perfect but it works well enough. I have found for my own skills and sharpness needs/wants that using a mechanical aid like the worksharp, KME, or Wicked Edge is great for setting my initial apex more precisely than my freehand skill allows. Then for touch ups I use a semi-guided system like the Spyderco Sharpmaker to do touch ups.

I use my fancy systems to set an apex lower than 20 degrees, usually between 15 and 17. Then when I notice a slip in performance or after a bit more than normal use in a day I it up with a strop. If the strop isn’t providing what I want I touch it up at 20 degrees on the Sharpmaker, creating a micro bevel that is again hair popping sharp. I then strop with diamond past/diamond spray/CBN emulsion, etc.

Certain steels seem to respond very well to the strop and don’t need the 20 degree touch up for a long time.

This method is working for me, though I know others more skilled than I approach this differently.
 
Going forward, I'm going to look for something very thin and grippy, like maybe some very thin rubber to slide between the blade and clamp. Maybe that will allow a more even fit between the clamp and blade.
See if taping the blade with a layer or two of masking tape does the trick. Some people do that anyway to prevent the clamp in a guided sharpener from marring the blade either by itself or by trapping grit between the clamp and the blade.
 
Update: A little electrical tape inside the jaws of the clamp is a huge improvement. I've been practicing on junk knives until I get my skills (somewhat) up to speed. One of the aforementioned junk knives is very, very handle-heavy (for lack of a better term). It's the worst of the bunch about sliding around in the clamp. I taped both sides of the jaws of the clamp, and eventually had to add another strip of electrical tape to the spine of the blade. Even then, it slides around. Nonetheless, putting tape in the jaws definitely reduced the problem of blades sliding around in the clamp.

The next step will probably be to modify the clamp, and mount it to an old cutting board.
 
I would think the clamp would be the heart and soul of a good sharpening system, and it shouldn't be necessary to spend big money for a clamp that works well. If the clamp could be secure and could slide laterally, one could maintain a right angle along the entire blade.
 
Friction or cloth tape would be preferable to a smooth vinyl surfaced tape like electrical.
The irony is that while I was looking for electrical tape, I ran across friction tape. I went ahead and got the electrical tape, as I'd never heard of friction tape. :oops:
 
Bought the friction tape and had a little time to kill, so I decided to swing through Goodwill. I needed a mason jar for another project, and there was one on the shelf. Price: $1.91, but I think I got it half off. Picked out 6 project/practice knives and still got out the door for less than $2.50.
 
Yet another update: I spent a little time sharpening this weekend, and it was fairly enlightening. First of all, the friction tape. The roll I bought is narrower than the electrical tape. It's still something of an improvement over the electrical tape, but it took me a couple of tries to get it put on there just right. It's also thicker than the electrical tape, and there's not a whole lot of space in that clamp. Nonetheless, the clamp behaves much better with tape than without.

Anyway, and as I noted above, I bought a few junk knives at Goodwill to practice on. One of them had pretty clearly been used to pry something, or maybe several somethings, open over the years. Putting an edge on that one was a challenge, but I got it done. I was also able to put a decent edge on the one handle-heavy knife that has been giving me fits. TBH, I don't think it's particularly good steel, but now that I can secure it in the clamp, I think I'm the primary limiting factor here. Again, though, I got it done. With more time and patience, I think I can learn to use this system properly.

Partially out frustration and impatience, I still wound up freehand sharpening a couple of knives, just holding the Gatco plate in my hand. I didn't get the edges wicked, scary sharp by any stretch of the imagination, but I did noticeably improve the edge. So if I may say so myself, I've made progress. Patience isn't always my strong suit, and this will clearly require me to exercise some.

ETA: I couldn't find my black Sharpie for marking edges, so I grabbed Mrs. McGee's hot magenta one. I could see my markings sooo much better than black ones that I claimed it for my very own! (With her permission, of course.)
 
Last edited:
I'm considering something like this
Don't! You'll never get anything like an even coat. Better to just look for wider friction tape.

Love the stuff for tool handles, but it's worse than paint for glooping and glopping.

Disclaimer - I never tried the spray version so if you treat it like car painting technique and lay a couple of careful coats just before the last one dries you might not end up regretting it. I like to avoid regrets since I'm hard on myself for creating additional problems.
 
Status
Not open for further replies.
Back
Top