History of the Confederate Powder Works

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hang fire

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A good read as to what it took to produce the holy black in vast quantities I found interesting for had no idea as to what was invloved,

Last night I was browsing and came across “History of the Confederate Powder Works” so downloaded as an EBook to Kindle. Have read some accounts as to the works furnishing gun powder to the Confederate forces of unusual high quality and sufficient quantity. Whereas it was one war material the Confederate forces never lacked for. But had not given thought as to how this was accomplished.

But as I started reading, I had no concept as to the size of the works at Augusta, Georgia and how the powder was actually produced. At that point in time, it was the most modern powder works and 2nd largest in the world. What makes that more amazing is they had no experts in the field, no detailed written material as to construction of the works or qualified workman experienced in the making of powder.

The men in charge had to start from the ground up on a very steep learning curve, but learn they did. The works stretched for two miles along both sides of a canal, every aspect of the care for safety incorporated in the construction, insured at least 1,000 feet between buildings where explosions might be probable. To prevent sparks, extensive utilization of copper was used, workmen in the drying and granulation buildings had to wear rubber shoes on the floor where compacted sawdust was utilized There was only one minor explosion in the powder production areas proper and a major one (15 tons went up) where the powder was stored for packing prior to shipment. But here too, the forethought for safety contained the explosion to that one place of storage as all other storage buildings in the area were well separated from one another.

Where the actual production of the powder in such volume is described, it shed a light on black powder I had never even considered as to what was involved in such an undertaking. As sufficient Willow for charcoal could not be obtained, it was found Cottonwood proved to be equal as to quality. The procedure for making the purest charcoal involved a retort distillation process where the combustible gases were then piped to supply supplemental fuel for heating the retort cylinders, boilers, wood drying kilns and powder drying heat. (hmn, renewable energy fuel in 1861) The process for refining an inferior grade of saltpeter to remove all impurities was very complicated, but the resulting end product was the purest saltpeter for gun powder in the world.

When foreign dignitaries visited, they could not believe how modern the works and actual methods of production were. An Englishman from the large powder works in England was amazed how far ahead the Confederate powder works were as compared to their own.

The works produced millions of pounds of powder. Another thing I was unaware of, was they manufactured thousands of hand grenades using the finest quick burning powder dust and a self igniting timed fuse. Don’t recall reading of hand grenades used in the civil war, perhaps they were called bombs and I never made the connection.

I found it fascinating reading and have only touched on very few things contained in the publication.

Can either be downloaded as a file or read online.

http://www.digilibraries.com/ebook/107402/History_of_the_Confederate_Powder_Works/
 
In the History of the Confederate Powder Works article, they got their low grade nitre for refining from caves in VA, GA, AL, and AR, was no mention of deriving the saltpeter from urine, although I have read the same thing you mentioned.


GEOLOGY AND HISTORY OF CONFEDERATE SALTPETER
CAVE OPERATIONS IN WESTERN VIRGINIA
Robert C. Whisonant
Department of Geology
Radford University
Radford, VA 24 142

http://www.dmme.virginia.gov/DMR3/dmrpdfs/vamin/VAMIN_VOL47_NO04.pdf
 
If I remember correctly the South were the first to use land mines.

You are right, they were called infernal devices and any Confederate caught setting or with one, was executed on the spot. To counter Sherman would march Confederate prisoners down a road in front of his troops so they would set them off. They were also the first to use electrically fired submerged mines to sink union gunboats on the Red and Yazoo Rivers.
 
Since nearly every able bodied man ended up in the Confederate Army, the South's women had the responsibility of providing the contents of their chamber pots on a daily basis for the cause.
 
72coupe, I believe you are correct, as I remember reading somewhere the South used land mines, and the book even had pictures. Basicily a round metal ball with a some sort of pressure switch on top, if I remember correctly. LM
 
If I remember correctly the man who was responsible for putting togather this Powder Works was a Swiss national, and not a Southerner by birth. And as for a supply of Cottonwood (Populus deltoides) the Savannah River Bottomland north and south of Augusta, Georgia was and still is full of this species. Willow (Silex nigra) the more desirable species for powder making, was also in the Riverbottoms but not in any great volumes as was Cottonwood.
 
Another thing the south did was create bombs that looked like lumps of coal as was shoveled into the boilers of union ships. The bombs would get shoveled into the firebox and the heat would set off the powder inside destroying the boiler.
 
If I remember correctly the man who was responsible for putting togather this Powder Works was a Swiss national, and not a Southerner by birth.

This was the man in overall charge of the Augusta Powder works and other works. He put the plans together, supervised the construction and then production from the beginning until the end of the war.

COL. (GENERAL) GEO. W. RAINS. LATE OF THE CONFEDERATE ARMY.

George Washington Rains (History of the Confederate Powder Works)
 
Scrat near Archer City, Texas is a ranch called the Copper Mine Ranch. During the civil war and later, people were sent there to pick up copper nodules that lay on the surface for making caps.

The actual process I have no knowledge of.
 
There is an excellent book...

currently available on the Confederate Powder Works: 'Never for Want of Powder'.
PRD1 - mhb - Mike
 
johnjr22,

About the only thing left is a monument and it may be hard to get to.

As for some of the "electric torpedos" the subjmerged river mines, an early example was made by one Sam Colt.....just before his old man decided he needed to go to sea for a while. Seems he advertised its testing and the local dignataries showed up to see the shot....and got drenched in black bottom mud.

Land mines were typically six or 12 pounder shell with a pecussion fuze. This fuze was under a metal cone, both to protect the fuze from weather and to crush the fuze when disterbed. THe mines used before defensive works were to be marked by a near by staff and penent. Some mines where however laid in roadways typically under a board as an automatic ambush.

There were also handgrenades used that were purpose built besides the throwing of 6 pounder shells. The Ketchum grenade was like a big hand dart with a percussion fuze and the most common of the factory made grenades.
There were others including one inteneded as an "all aspect" impact grenade that used multiple caps.

The use of Confederate prisoners to clear mines is another example of the sort of war crimes suffered upon the people of the South.

During the VN era US Army Infantry were trained to implace all maner of land mines from "toe poppers" meant to cripple, to bounding area mines, to antitank mines of several types and to modify the command detenated Claymore directional mine for use as a tripwire fired automatic ambush. They were also instructed on how to use grenades and anti tank rockets (both the old 3.5 inch Super Bazooka round and the then new M72 series LAW) as mines or "booby traps."

The enemy of the time did the same sort of thing.....even more so. Yet even jokes about using enemy prisoners to clear trails in front of US troops were to be reported as possible evidence in war crimes charges.

Not so for the Union soldiers during the War Between the States.

-kBob
 
As stated, we stopped and did find out that we could not go inside and that there were not any tours available.....but still, was interesting all the same to see this huge factory still standing along the river.

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Interesting story fellas. And...thanks for sharing the pics. Much easier to visualize. It is truly amazing how even under adverse conditions and I'm sure a tight schedule they built such ornate buildings. You can see that people really had pride in their work back in the day. The building still stand. These days we build such garbage and what we build doesn't have a soul like things built in the past.
 
I grew up in southeastern WV. The area that I lived in has a huge network of limestone caves that link up with cave systems in VA and probably KY. We used to go caving quite a bit on weekends.
Anyways in the next count over from me (Monroe) there were quite a few caves that the Confederacy used to mine saltpeter from. One in particular and the easiest to access still has or had some of the planking, windlasses and other gear left over from the mining. The old cart tracks were still visible in the soil of the cave floor.
 
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