Junk, mismatched powder to intended use, combined with timing.
Sometimes the industry uses bulk powder they get a great buy on, that is left over from another industry, mainly military defense. They get such a great price on it, they have to turn a profit on it, so they pick a round they can put it in, where while not a good match, it does the trick. Perhaps that is the case here?
Also, try reloading for the .40. Is it in that weird middle range where there aren't many powders that work right for the case capacity, and, those that do are expensive?
I go back to Remington and their 44 Special ammo, in about 1980. Huge flash, and recoil, bullet was going so slow you could see it, and you couldn't keep it on a man sized target at 7 yards. Handloads, going nearly 1000 fps, with heavier bullets, would recoil and flash far less, and you could shoot the eyes out on the target at 7 yards.
Also the case capacity for 40 seems to be nearly twice that of the 9MM.
Most of the guns now in use for .40 were designed for the high pressure 9MM,
meaning the timing on the gun maybe set as far as it can go to keep the chamber closed, until pressure goes down. Perhaps that adjustment is not feasible to increase on the 40, and, the only way to make the guns work with 40 is either redesign, or, heavier springs, which doesn't work to reduce felt recoil, much.
When you swap a barrel, don't change the timing, and don't change the slide weight, the slide is going to recoil considerably faster with the larger case then the 9MM it was designed for. Odd that taking a gun designed for 10MM
and putting 40 in it gives you this result? Perhaps the timing is different on the .40 barrel then the 10MM? Compare them side by side, check the way the lugs are cut, and the length of the bottom link?
Does the conversion change springs as well?
Working with certain powders in heavy revolvers, you hit a point of diminishing returns. For instance when you go much over minimum loads with 4227, or H110, the increase in velocity is marginal, compared to the increase in felt recoil.
Perhaps the powders they are using are designed for low pressure cartridges, like the 45 ACP, and when you increase the pressure, nearly double in the .40,recoil spikes at a very high rate, making it very snappy?