Thanks for all the info.....I have tried other cases. I haven't had trouble with the Fed, MIL, or Win cases. The crimp die is brand new. I just received two of them from RCBS (the other is for use with my 10mm). I just got sick of seating bullets in one step and then resetting the die and crimping as an additional step. So I just bought the extra dies and set one to seat and another to crimp. I haven't set up the 10mm yet. I think that it is just that the R-P brass is thinner than others. I know that I have had similar problems with 45 acp R-P.
The Lee undersized die is a good idea. They are made about 60 miles from my home. When I get some time I am going to try crimping with some of the other seat/crimp dies (since I have four now) maybe the die that I am using now is a little oversized????
I've been a reloader (currently set up for 35 various calibers) for 35 yrs. so I'm not new to this. I still load everything on an RCBS Rockchucker. Yeah, I've tried progressives, but I like the quality control that you have with each step when you load on a single stage tool (it would have taken me alot longer to discover this problem if I had been loading on a Dillon). I load by the five gallon pail. Do one caliber at a time....9mm, 40 S&W, 38 spec., 357, 41 mag.,44 spec., 44 Mag, 10 mm, 45 ACP., 45LC.,...I deprime/size the whole bucket, then bell the whole bucket, seat bullets in the whole bucket and then crimp the whole batch. I store that lot of ammo in a 5 gal. pail and use one pail for loaded ammo and one for storing empty cases. Then I start the next caliber. It usually works out that I only load certain calibers every two-three years, but stuff like the 40 S&W and 45 acp get loaded a couple of times a year.
I know that it sounds like alot of work, but I have enough deadlines and pressure in my everyday work life. Reloading is relaxation for me and I take my time and enjoy it. I have a very well equiped loading room and spend alot of time just putzing around in it.
I have two adult kids that were always fed all the ammo that they can shoot up as they were growing up. Their job was always to MAKE EMPTIES and mine was to RELOAD them. They are both very good at their "job" and are skilled gun handlers.
I load varmint rifle ammo with the same 5 gal. pail system. We generaly go to South Dakota and shoot praire dogs at least once a year. 17 Rem., 22-Hornet, 22-K-Hornet, 222 Rem., 223., 222 Mag., 223 Ackley Imp., 225 Win.,22-250, 220 Swift., 22-25- Ackley Imp., 243 Win., 243 Ackley Imp., 6mm Varmint Rifles.
I have played with almost all of the common big game calibers, but have recently layed off the Magnums, except for one 308 Norma Mag that I still shoot alittle, and a 338-06 that I love! I'm 55 and don't enjoy recoil as much as I used to.
I am also an avid trap-skeet-sporting clays shooter and load 410-28-20-16-12 (all on MEC progressive tools).
Thanks again for the suggestions.....