S&W didn't want anything stamped Colt used in their revolvers . Hence the 45 Schofield was their round of choice . .
Gary
Not quite. It was more a matter of tooling.
The 45 Colt cartridge was developed in conjunction with the US government at the Frankford Arsenal. The military designation of the cartridge was Colt's Revolver Cartridge, Caliber .45, M1873. The nominal over all length of the cartridge was 1.625, later shortened to 1.60. Although 40 grains of Black Powder could be fit into the 45 Colt round, the military version of the cartridge carried a reduced load of only 30 grains of powder under a 250 grain bullet. The Single Action Army revolver was developed for this cartridge, and the cylinder had a nominal length of 1.608. (don't forget the cartridge OAL includes the rim, but since the rim is not contained in the cylinder, there was no problem seating a cartridge 1.625 long in a cylinder 1.608 long.
Here is a photo of a 2nd Gen Colt with a 45 Colt round laid against the cylinder to illustrate the relative lengths.
Smith and Wesson had been making large frame revolvers longer than Colt, starting in 1870 with a revolver that eventually became known as the American Model. This revolver fired a 44 caliber cartridge that later became known as the 44 S&W American cartridge. Sorry, I do not have an American Model to show the relative lengths of the cylinder and cartridge, but the nominal length of the American Model cylinder was 1.45. I do have a 44 S&W American cartridge, and it measures 1.424 long over all.
In 1871, before Colt began to manufacture the Single Action Army, Smith and Wesson began manufacturing the very popular Russian Model, eventually producing over 170,000 of them. The cartridge the Russian model was most commonly chambered for was the 44 Russian cartridge. The original 44 Russian cartridge in my collection is 1.420 long. This cartridge contained a charge of about 23 grains of Black Powder and carried a bullet weighing 246 grains. By this time S&W had settled on a standard cylinder length of about 1.42, or pretty close to 1 7/16".
Here is a photo of an original S&W 2nd Model Russian with a 44 Russian cartridge laid against the cylinder to illustrate the relative lengths.
So the point is, when Smith and Wesson decided to go after a government contract to provide revolvers to the Army in 1875, their tooling was already set up for cylinders 1 7/16" long, and frames to house those cylinders. The Army insisted on a 45 caliber cartridge, and S&W would have no problem opening up the bore of their #3 revolvers from 44 to 45, but there was no way the longer 45 Colt cartridge could be chambered in a cylinder 1 7/16" long. So Smith and Wesson proposed a shorter 45 caliber cartridge to the Army that would fit into their 1 7/16" long cylinders and the Army accepted it. The military designation of the cartridge was Revolver Ball Cartridge, Caliber .45, M1875. This is the cartridge that eventually became known as the 45 Schofield cartridge. The government specifications were it was 1.438 long over all, carrying a 230 grain bullet with a powder charge of 28 grains of Black Powder.
Here is a photo of an original S&W 1st Model Schofield revolver with a 45 Colt cartridge laid against the cylinder, illustrating that the longer cartridge could not fit into the 1 7/16" long cylinder.
Here is the same revolver with a very early copper cased, Benet primed 45 Schofield cartridge laid against the cylinder. This cartridge fits into the cylinder perfectly.
Smith and Wesson's two contracts with the Army to produce the Schofield revolver only resulted in a total of slightly less than 9,000 revolvers being sold to the government. Part of the problem was the cartridge. While the Colt could successfully chamber and fire either cartridge, the Smith and Wesson could only fire the shorter cartridge. By about 1880 the Army decided to get rid of all their Schofield revolvers and they were sold to arms dealers and sold to the commercial market.
In 1878 Smith and Wesson began selling the finest Top Break revolver they had ever made, the New Model Number Three. The most common chambering for the New Model Number Three was the venerable 44 Russian cartridge and at first the 1 7/16" long cylinder was standard.
Here is a photo of a New Model Number Three with a 44 Russian cartridge laid on the cylinder to illustrate the comparative lengths.
However Smith and Wesson had learned a lesson from the Schofield model, and eventually offered a version of the New Model Number Three with a 1 9/16" long cylinder. This cylinder could chamber longer and more powerful cartridges such as the 38-40 and 44-40, which were roughly the same length as the 45 Colt. The 44 Double Action revolver also eventually became available with a 1 9/16" long cylinder, but only about 2000 of them were chambered for 44-40, and only 74 were chambered for 38-40, making it a very rare gun.
But for what ever reason, whether it was pride or just orneriness, none of the large frame Top Break revolvers made by Smith and Wesson were ever chambered for 45 Colt.
What has happened in the modern era is that the current Italian replicas of these revolvers have cylinders long enough to chamber cartridges like 45 Colt and 44-40, but the frames were not stretched a similar amount. Instead the cylinder bushings on the front of the cylinders have been shortened in order to fit the longer cylinders into a frame not much longer than the originals. This shorter cylinder bushing means that the modern replicas tend to bind up when fired with Black Powder, although they perform fine with Smokeless ammunition.