<<Also, the cylinder/barrel gap is almost not there, but I was using cheap ammo too.>>
That’s why it happening, because of the two conditions mentioned?
I have a 500 model (bought new) that did what you described. It was only doing it with a certain type and make of ammo, UltraMax, new Ammo, not re-manufactured (325 gr. JHP). Yet, using UltraMax 330 gr. (lead) did not cause the same problem as their 325 gr. JHP did. Both loads use “accurate” powder. The same type of “accurate” powder, I don’t know?
I understand about using “cheap” ammo, as for cleaning the gun more often. And I can understand, that shooting dirty ammo (a lot of rounds), you will start to feel a resistance. But it should not lock up the firearm (cylinder), (shooting sometimes 7, and at times 15 rounds) what S & W calls “cylinder cramps”.
I don’t know if this was the cause of the problem (cheap ammo), but when I told them about the problem, and sent the gun to S & W for them to take a look at it, under warranty. Their letter read; have been examined and adjusted to our standards. They repaired the yoke, cut the forcing cone and repaired BBL and replaced screws on side plate, thumb screw (not related to problem), and screw for muzzle comp (not related to problem). They also replaced the rear sight assy. (not related to problem).
I could have just solved the problem by, not using UltraMax, being in the military, that’s a no go, by me. I just do not want to be restricted to a certain type and make of ammo for any type of firearm. Yes, I do understand, when they test their revolvers. They don’t, or possibility could test all manufactures’ ammo out their.
They paid for the shipping both ways (next day air), and they only took 7 days for the work that was done on it.
Now, I have no problem using UltraMax or any other “dirty” (per say) ammo.