And away we goooo.
The steps I used were all gleaned from the internet. They are simple, easy to follow. 'Course, knowledge of the mechanical workings of the rifle helps a lot
I would not remove metal (filing or stoning) from the hammer and sear contact surfaces. Almost every article I read states that the hardening of the parts are very thin. Going through this will allow accelerated wear.
First, I did the "15 minute trigger job".
http://www.sargenthome.com/15_Minute_AR_Trigger_Job.htm
The next step was:
http://www.junkyardgenius.com/firearms/ar-15/ar08.html
This is a simple proceedure. If you do this, use a very sharp scribe to mark the area on the back of the trigger platform. I used a Dremel with a barrel shaped stone. Take very little off when you get close. Try the trigger often. The area you are removing is the area where the safety makes contact with the trigger. It occurred to me that if someone would goof up, JB Weld, epoxy, or the like could be used to build up the surface of the safety, then filed to fit. Limiting factor would be that the safety has to go through the hole. The material could be placed on the ground on area and fitted.
I discovered a couple of things doing this mod. Good. It tilts the trigger surface to a more agreeable angle to mate with the hammer shelf. Bad. You may need to remove very little metal from the tip of the disconnector. I did. The trigger has no perceptible creep. Breaks like the proverbial glass rod at 3#s.
I polished the mating surfaces of the hammer and sear to a literal mirror finish.
I have yet to test fire the rifle. The trigger has survivied all the "bump and bang" tests. The disconnector engages properly and releases the hammer to the sear. I like it very much.
Scared you enough? Since no edges were touched, I really believe you could get a 1# trigger with a safe crisp release.