JamesKelly
Member
Bismuth alloy balls
So-called "bismuth" bird shot is an alloy of 97% bismuth, 3% tin.
Available bismuth is very brittle & balls cast of it tend to crumble when struck.
The 3% tin is added to make it more ductile.
I do not know if more tin would make it more ductile, but it will make it less dense. My own guess is the shot makers add no more tin than necessary to keep the shot solid, as more tin both decreases density,i.e. makes the shot less effective, and increases cost (I think). I am a metallurgist but know little of bismuth alloys. I think you must locate someone who works for a (the?) bismuth producer in the US, or a manufacturer of bismuth birdshot to get a detailed answer.
There is another guy in the People's Republic of California who has experimented with various bismuth alloy balls. Think his best luck, as of January 2009, was 80% bismuth, 20% lead-free solder. The current lead-free plumbers solder is about 95% tin 5% antimony. I do not know what effect the antimony has on his cast balls.
You can buy nice brittle pieces of bismuth from rotometals.com The stuff melts at 520F so works in your lead pot. The marketig guys for bismuth say it is non-toxic. Marketing Guys are marketing guys, so be careful anyway.
By the way, it has been known since the 1890's that lead shot in the marsh poisons wildfowl, geese I believe were the first discussed. Birds gather up gravel so their gizzards can use it to grind their food. Guess they think lead shot is gravel. So the lead gets nicely ground up, goes into their systems and bye-bye. If you or I, or your neighborhood bear, eat bird shot it will mostly just pass through with little bad effect.
So-called "bismuth" bird shot is an alloy of 97% bismuth, 3% tin.
Available bismuth is very brittle & balls cast of it tend to crumble when struck.
The 3% tin is added to make it more ductile.
I do not know if more tin would make it more ductile, but it will make it less dense. My own guess is the shot makers add no more tin than necessary to keep the shot solid, as more tin both decreases density,i.e. makes the shot less effective, and increases cost (I think). I am a metallurgist but know little of bismuth alloys. I think you must locate someone who works for a (the?) bismuth producer in the US, or a manufacturer of bismuth birdshot to get a detailed answer.
There is another guy in the People's Republic of California who has experimented with various bismuth alloy balls. Think his best luck, as of January 2009, was 80% bismuth, 20% lead-free solder. The current lead-free plumbers solder is about 95% tin 5% antimony. I do not know what effect the antimony has on his cast balls.
You can buy nice brittle pieces of bismuth from rotometals.com The stuff melts at 520F so works in your lead pot. The marketig guys for bismuth say it is non-toxic. Marketing Guys are marketing guys, so be careful anyway.
By the way, it has been known since the 1890's that lead shot in the marsh poisons wildfowl, geese I believe were the first discussed. Birds gather up gravel so their gizzards can use it to grind their food. Guess they think lead shot is gravel. So the lead gets nicely ground up, goes into their systems and bye-bye. If you or I, or your neighborhood bear, eat bird shot it will mostly just pass through with little bad effect.