People actually use these for consistency. What were you saying?Same experience for me in .243 and 30-30. Not enough consistency, have to check them with a bullet before you prime and powder the case. Neat idea, just too much trouble. Get a F/L die and learn how to partial size. Much more consistent results.
Is all the brass you're using of the same brand and lot#?The strange thing is that not every case is like this.
This is how I adjust the die. Just enough to fell a slight cam over. I have only done a few 1K in 4 different calibers but no problems yet.You should be able to feel the die squeeze the case at the top of the press stroke, kinda like seating a primer has a "feel" when it's there. If you follow the lee instructions they want the die screwed way down in the press to protect the die. Trouble is most presses have very little leverage that far down and you won't get consistent results. I prefer sizing near top dead center. I can see damaging the die in some presses that cam over (like my rockchucker), but some guys can break anvils also. Make sure the top of the collet petals has a little lube. It actually takes a fair amount of force to work this die, which is why i like it to be TDC on a cam over press, exactly what the directions say NOT to do. Just be careful, once it's adjusted it'll work fine. the die IS somewhat sensitive to mouth wall thickness, so I'd stick to a single lot of brass to avoid lots of re-adjustment hassles.
I have used the collet dies for more than 20 years. It could be that the die in question needs to be adjusted as mentioned earlier....so that the ram is a bit down from full when the die meets the shellholder.
But....maybe not the situation here....I have found that when the collet will not size the neck, nine times out of ten the brass is too hard and should be annealed. I have had it happen that the die worked properly as advertised and then, without changing anything on that dedicated press, the die would not size.
Annealing solved the problem. Every time.
Pete
Bill,.Not withstanding a previous posters smart comment, I do have considerable experience with Lee collet dies; he can accept that or not, I don't care..