Cartridge Powder Compression Reasons/Lessons

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Foto Joe

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Denster said:
With black powder cartridges you want a a load that gives you moderate compression of the powder when the bullet is seated. With 45LC since we no longer have the ballon head cases this is right around 35gr of powder with bullets from 225 to 255gr. Some guys using compression plugs can get 40gr of powder in the case but it is an excercise in "why".

Ahhhhh....I think I figured out the why!!

First off, you need to understand that I'm basically cheap. Not thrifty or frugal, just plain cheap. So....when it comes to putting more money into a cartridge i.e. 40gr of powder versus 33-35gr there had better be a reason other than the obvious, bigger boom!!

Well, I think I found the reason. For the purposes of this thread we'll just stay with 45LC. Having only loaded a couple of hundred 45LC's over the last couple of months I tend to adjust the load every time, just looking for that magic combination. Here's what I have found:

When I first loaded 45LC I managed to stuff about 33gr 3f in the brass under a .06 veggie wad compressing the charge with a .451 RB. The result was fun but not impressive. Two things became evident quickly, first was the filth everywhere. The second was the temperature. After shooting two cylinders back to back (not rapid fire either), the cylinder was too hot to touch and you definitely didn't want to make contact with ANY part of that barrel. Accuracy also wasn't too impressive either. At 25 yards I could consistantly hit paper shooting duelist. This from a gun that usually drills the middle out in short order, Dakota Peacemaker/Buntline with 12" barrel.

The next batch got adjusted thusly: 35gr 3f, .06 veggie wad, compress with a dowel rod (no handle) then scrape some SPG into the brass and top off with a .454 RB (I ran out of the .451's). Results = Not much changed. Still gets too hot to touch after the second firing and produced so much soot, crud etc. that you weren't getting through a box of 50 cartridges without some major issues. Not so much the cylinder pin binding but the front and rear of the cylinder getting so much ash and soot on them that they bind, litterally cocking the gun would result in flakes of soot and ash dropping off from behind the cylinder. I'd never seen anything like it shooting CB pistols. Accuracy? About the same, you weren't safe in front of me but the odds of you getting hit weren't 100%.

Now on to the fine tuning: ClemBert turned me on to a "Compression Plug" sold by TOTW. After installing that in my Factory Crimp Die and using it to "Crunch" the powder charge down we've seen some dramatic changes.

Now using a Drop Tube to load 40gr 3f and compressing it with the "Compression Plug" this gun is now fun to shoot, that is as long as you are loading RB's instead of 235gr RNFP's. As a note, the 235's take the fun out of it, they hurt!!

Here's the formula that I am currently on: 40gr 3f Goex, .06 veggie wad, 1/8" lube wad from Cabela's (I just happen to have them, when I run out I'll probably skip this part), just enough cornmeal to act as barrier between the lube wad and RB to facilitate separation. The cornmeal also helps absorb that liquid lube that Cabela's puts on their lube wads.

First off, the temperature issue has abated about 75% when the powder is compressed moderately. By moderately I'm talking 5/16" minimum below what the level was using a 24" drop tube. Also the "Filth" experienced shooting the uncompressed powder is now comparable to shooting any CB pistol, as long as you bring baby wipes for your hands you're in good shape. Yesterday afternoon I put 50 rounds through with no binding or flaking of ash and soot from the cylinder. I did pull the pin twice to wipe it down and re-lube with Ballistol. Not because of binding but because I happen to know that with this gun if you don't pull that pin and wipe it down every few cylinders, you will be in for the fight of your life getting it out when you're done. Accuracy = back to the gun I used to know. 3" groups at 25 yards duelist!! Move up to 7 yards and tape a quarter to the target and have fun trying to find it later!!

Lessons Learned

By moderately compressing (I'm guessing at somewhere around 50-100 lbs.) the powder charge, it's my belief that the combustion is now quite a bit faster. This would aid in ejecting the burning powder much faster and more completely thus reducing the amount of heat that is absorbed by the cylinder and barrel as well as aiding in the reduction of soot and ash everywhere. I would also suggest that I might be able to cut back to 35gr with compression and then using cornmeal as a filler and achieve the same results. We'll see.

The change in accuracy I would attribute to higher more stable muzzle velocities with the compressed charge. Since I have no chronograph, I can only guess. Maybe when it drops below 115 degrees down there, Oyeboten could go out and test this theory.

Credit where credit is due: Oyeboten, Denster & ClemBert as well as numerous others on THR, you guys have been a great help. Thanks.
 
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I guess I have to be the first to say that Black Powder does not compress. It crushes.

It is a hard brittle substance. It can be repositioned in the case to settle it by vibrating it a bit or by using the drop tube like you have been doing.

But you can't compress it. If you do It is only breaking down the granule size to smaller ones.
Making a lot of fines in the brass case. Similar to using a finner grade of powder.

This raises the cylinder pressure to high spike by letting the powder burn much faster. Then runs out of steam as the bullet goes down the barrel. Especially in your long barreled gun. You can even be bringing pressures up past a safe level for some guns.
(much like trying to use straight 4F powder)

I have seen some guys screen their powder to remove all the fines, then put it in a case then compress it in a press. thinking this is a good thing. But I have had them take one apart and dump the powder out on to a white sheet of paper and low and behold it is full of fines. Some just a very fine dust.

I would think you might really be getting a slower muzzle velocity then you would using a coarser powder and no compression. It kicks back in your hand because of this spike. Making you think it is making a faster muzzle velocity, but since the powder is burning so quick there isn't enough to continue to push the bullet down that long barrel.

this is also why your barrel might be cooler. For part of that pressure spike is released at the cylinder gap. And not so much left burning in the barrel.
And as far as burning cleaner, it could be that during the crushing of the powder with a grease pill or wad above it that you are pressing that grease into some of the powder. Causing some of it not to burn at all. And with the pressure spike so quick just blowing that part of the powder out the barrel.

There is no need to compress black powder. The vibrating or drop tube is sufficient. Then just seat the bullet against the powder. Do not crush the granules. Try some 2F in your long barreled 45. just using the drop tube. No compression.
But don't judge the velocity by how hard it kicks back in your hand.
 
Hi Foto Joe,



I have also been experimenting with Black Powder Charges for .45 Colt Metallic Cartridge.


My initial forays were with 30 Grains BP, and 35 Grains BP ( 'Goex' ) and a 230 Grain Wadcutter ( which was a little undersize for diameter).

I was getting about an inconsistent spread of FPS.


Went to the Range yesterday and fired some new Cartridges I had loaded up, using a 262 Grain Bullet of a more suitable diameter.


FPS previously, with the 230 Grain Wadcutter of too small a diameter, was 718 - 789 FPS.


This with a 3-1/4 inch Barrel Revolver.

New Loads, 262 Grain Bullet, FPS was 777 - 791.

Much nicer!


Fired a few of the same rounds through a 7-1/2 inch Barrel 'Bisley' Model, and got 899 - 902.


I had used a Drop Tube ( for the first time ) weighing each Charge first.


I also use home made Lube Wafers ( Bees Wax and Olive Oil impregnated Paper Towel ) which are about .042 thick.


I 'compress' the Powder pretty hard, by seating the Bullet, but have not measured how far the level changes for being compressed.


I am feeling pretty happy with this Loading, and, I am looking forward to trying it with the 'Swiss' Powder ( once I order some, and it gets here ).


With your Long Barrel, I think that a Heavier Bullet will likely behave better than a light one, permitting more complete combustion of the Powder, and, less fouling.


The home made Lube Wafers I make, which go between Powder and Ball or Bullet, also help keep everything nice, no fouling, easy clean up, and are easy to make...whether for Metallic Cartridge or Cap & Ball.




Hi TheRodDoc,


Since I had always heard and read to compress Black Powder, I have not tried any un-compressed Charges yet in Cap & Ball or Metallic Cartridge.


I will try examining a compressed Charge, done by some means which allows it...and see about the 'fines' I am getting.


I will try some un-compressed Charges also, in .45 Colt...and see what those do.
 
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TheRodDoc said:
And as far as burning cleaner, it could be that during the crushing of the powder with a grease pill or wad above it that you are pressing that grease into some of the powder. Causing some of it not to burn at all. And with the pressure spike so quick just blowing that part of the powder out the barrel.

Those lubed wool wafers that I used on the last batch were introduced "After" compression, crunching or making little ones out of big ones if you will. I hadn't used them before and the only reason I did this time was to get rid of them. I'm not a big fan of those supposedly lubricating wool pills, especially since the Cabela's ones actually use a liquid, which I was unaware of.

Regarding the recoil: The only time the recoil surprised me was with the 235's, shooting RB is pretty much just like shooting a light CB pistol with the same charge. What I think I will do is ease up on the charge by 5gr making it 35gr and also ease up on the "Compression" so to speak and see what I get. I guess I'm just gonna have to buy a chrono one of these days, but the guns just keep gettin' in the way.
 
I'm probably not compressing my powder as much as you are as I don't use one of those thick felt wads in my 40 grain loads. I just use a thin Walter Wad between the power and the bullet.

Please weigh your volumetric 40 grains of BP and tell me what you get for the weight. Curious about your volumetric measuring device.
 
Hi All,
I thought I would jump in here too. I load .45 Colt in blackpowder, as well as .45/70 in the same.
My Colt loads are 32 grains of KIK FFg, Winchester Large Pistol Magnum primers, and topped off with the Lyman 454190 bullet cast in 20-1. The lube is 50/50 beeswax/olive oil, and bullets are sized to .454. Using a Ruger Vaquero with 7 1/2" barrel, these loads are running out at about 900fps, maybe a little more. They seem to be pretty "wharty", as they will swing the hell out of a 1/2 steel swinger, 8" round at 25 yds.
I do drop tube my charges, and compress it seating the bullet to O.A.L of 1.59". One other thing I do is, before shooting, to swab the barrel and chambers with Thompsons Bore Butter. I will do the same at the face of the cylinder and goop the pin too.
The KIK is cleaner burning than the Goex, and seems hotter too, in my experience. I imagine Swiss FFg will compare closely to the KIK.
The .45 Colt is a fun revolver to shoot, and does not punish me with recoil. It just kind of rolls back in your hand, muzzle pointing skyward.
Mike Venturino has a real nice book out on shooting Colt Revolvers in all styles and calibers, covering both black and smokeless powder.
 
I'm getting ready to head for AZ next Monday so I'm stocking up on stuff that I'll need. You know, make sure I've got at least two pounds of powder and a couple hundred rounds of 45 and 38, just the essentials. I don't feel like tearing down my loading bench for a short two week trip. Besides it's still over a hundred degrees down there.

I have some 45LC that are loaded with 40gr Goex and a 235gr RNFP as well as 35gr Swiss with the same bullet. Most of my plinking stuff is just 35gr with RB. I'm gonna Chrony a sampling of all of it and see what we get. I'm inclined to lower my 45LC loads simply because it's too easy to shoot through a pound of powder, but on the other hand...Less black stuff, less boom, less smoke...you get the idea.
 
I'm inclined to lower my 45LC loads simply because it's too easy to shoot through a pound of powder

With a 35-grain load you should get at least 200 rounds per pound of powder...that ain't bad!!!!!
 
35 Grains of 'GOEX' is all I can fit into my .45 Colt Cases anyway, with good compression...by the time a normal kind of Bullet is seated, or any kind of Bullet is seated to a normal depth.
 
Oyeboten,

Have you gotten one of those $1.99 Compression Plugs from TOTW yet?? That thing is slick, but I did find out that the one they sell for 38 will not work on 38 S&W.
 
35 grains of 3Fg is a nice load but 40 grains is just more fun than a fella should have with his clothes on. Perhaps it's not the most practical load but if I wanted to be practical I wouldn't be shootin' with BP.

With the compression plug you compress the powder before introducing the wad/bullet. That way you don't deform your bullet when you seat it. I've read that 0.200 - 0.400 is a good BP compression range depending on what cartridge/powder. With 45 Colt the range is probably around 0.200 - 0.300. I weigh my 40 grain charges for consistency. Don't know how many FPS I'm getting. I do get big boom, big smoke, big grin. :D

Dang, I need to get a chrony someday....
 
I have not gotten a Compression Plug yet...

I assume TOTW is 'Track of the Wolf'?


I can not find Compression Plugs on their Web Site, where would they be in the huge bunch of things they have there?


Foto Joe, How come the Plug for .38 Special would not work for .38 S & W?


I either weight my BP Charges each and every one, or I use my Powder Dispenser and weigh every fifth or sixth one just to be sure nothing wandered.


Oh yeah...get a Chrony!!!
 
Track of the Wolf - Compression Plug

Oyeboten said:
I have not gotten a Compression Plug yet...
I assume TOTW is 'Track of the Wolf'?

I can not find Compression Plugs on their Web Site, where would they be in the huge bunch of things they have there?

Foto Joe, How come the Plug for .38 Special would not work for .38 S & W?

I either weight my BP Charges each and every one, or I use my Powder Dispenser and weigh every fifth or sixth one just to be sure nothing wandered.

Oh yeah...get a Chrony!!!

First off the link for the Compression Plug is...ToTW for the 45 cal one. From there you can just search for Compression Plug and all of them will come up.

Regarding the 38, I'm a little confused myself. The inside diameter of my 38 S&W's is .355 and the outside diameter of the compression plug is .363, I'll do a little research and find out of I ordered the wrong one, got sent the wrong one or is 38 S&W a smaller round than 38 Special etc.

Do get the 45 plug though. It fits into your Lee Factory Crimp die and makes 40gr easy with a conical on top. Using a RB you'll have to us filler.
 
Okdoke...much obliged!

I will see about one for .45 Colt.


I would have thought .38 S&W Cases would be about .360 - .361 inside, for Bullets of about the diameter or a tad more.

.38 Special Cases would be like .356 ish...for a .357 Bullet to fit snug-enough.

.363 sounds kind chubby to me too.
 
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