Cracked necks and shoulders

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BIGJACK

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I have been working up some loads for a .243 and Yesterday I shot some 100gr. BTSP with 41.3 gr W760, in an effort to duplicate The Winchester Factory load and the cases were splitting on the neck and shoulders. Is this simply due to charge, some manuels say 40.9 grs max, or problems in the chamber?
:banghead:
 
How many times have you loaded this brass? It sounds like work hardening from the case being sized down and fired too many times. Or a large neck area in the chamber forcing the brass to be moved too much.
 
How old are the cases?
What types of loads have been used in the prior loadings?

Cases fatigue after 5-10 shots, depending on loads, and split as you have written. There are a number of other issues to explore, such as trim length, seating depth, crimp, which can all add pressure. My off the cuff guess without knowing the first two questions is that the brass is old or has been loaded many times and ruptured due to high pressure.

Also consider that Winchester is probably using a powder or a blend of powders that is not available to you. Try RL-22 or Ramshot Magnum powders for better performance.
 
Could be bumping the shoulder to much and or to many reloads.I really like the Stoney Point head and shoulders gauge for getting the most out of your brass.
 
The brass was Remington, first time loaded.

Also, I got the load info off the Winchester web site as being the "factory load."
 
There are so many unknown variables, could you please give the following:
1. Weapon-
A. make;
B. model;
C. barrel length
2. Bullet make; we know it is 100gr BTSP but who makes it?
3. COL? How far off the lands in your barrel?
4. Did you trim the new brass? Length?
5. How much crimp?
6. You said you were working up loads, did you load lighter loads, then work up, or did you just load this one?

Reasons: Some makes and models have tight chambers, which can up pressure.
Longer barrels will produce more pressure than shorter ones.
Different bullets have different alloy jackets and can increase or decrease pressure.
The cartridge overall length can cause pressure increases the closer the bullet is to the lands. Touching the lands can cause tremendous spikes.
If the case is too long, when chambered with a bullet in place, the chamber of the rifle may be crimping down on the bullet, causing pressure.
The tighter the crimp, the more chance of getting a pressure increase.
Any one of the above can cause a pressure spike, but a combination of any 2 or more can add up in a hurry. I have published data that goes from 29.0 to 42.0 grains.

My Observations:
First, Remington brass is a hair thicker than Winchester brass, therefore reducing the Remington case capacity, and thereby increasing the pressure when using an identical load to the Winchester brass. I have worked up loads with both types of brass in the same weapon, and almost all Remington loads were 1 to 2 grains less than the Win when pressure signs started.
Second. Powders can vary from lot to lot. Therefore when you load a powder that has a different lot number than the one you have previously worked up, to be safe, reduce the load by at least 5% and work up.
Third Brass can vary from lot to lot, and bad brass can escape factory notice.
 
The first pressure signs usually appear at the base of the case, primers, pressure ring, sticky cases. The necks I`ve had crack have been from work hardening, too many reworkings of the case. I would call Remington if these are new and ask about their anealling. They may be anealled wrong from the factory.
 
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