I've got a Springfield XD40 that will shoot any brand of ammo except Federal.
Load it up with Federal and it's a jam-o-matic. For whatever reasons the cartridges jam up hard as they're going into the chamber, and it can only be cleared by dropping the mag. Does it with all my mags and usually 4 or 5 times per mag and it can happen with any cartridge from the first to the last.
No problems at all with any other brands.
Never bothered to do any case measurements or anything like that, just stopped buying Federal for it and have shied away from it in other calibers too.