I just got into reloading. I have a Lee Pro 1000
Welcome to THR and Pro 1000 club.
While I have several presses from C-H/RCBS single stage, C-H 3/4 station H-type presses, Lee Classic Turret and Dillon 650 with case feeder, I have several Pro 1000 presses dedicated to calibers that I often use to load my rounds. In fact, most test rounds I use for various THR threads have been loaded on Pro 1000 presses like this recent thread on neck tension and bullet setback -
https://www.thehighroad.org/index.p...nd-bullet-setback.830072/page-3#post-10711682
Here's a Pro 1000 set up troubleshooting thread to ensure your Pro 1000 is set up properly and running smoothly -
https://www.thehighroad.org/index.php?threads/preventing-pro-1000-set-up-problems.761231/
Here's a reloading session step-by-step "check list" for Pro 1000 -
https://www.thehighroad.org/index.p...lutions-no-bashing.507454/page-6#post-9614898
Here's the Pro 1000 support thread where most common problems/issues have been addressed -
https://www.thehighroad.org/index.p...lutions-no-bashing.507454/page-3#post-7877744
9mm ... Berry’s round nose ... 124 gr ... 3.7-3.9 grains of 231 ... 1.15 coal
Berry's recommends using 1.160" OAL/COL in their pdf -
https://www.berrysmfg.com/pub/files/BulletCOL.pdf
And Hodgdon used 1.150" for Berry's 124 gr HBRN-TP (Hollow Base Round Nose - Thick Plate) -
http://www.hodgdonreloading.com/data/pistol
But many reloaders often use around 1.145" OAL or shorter depending on the length of leade/start of rifling of their barrels. I will often use 1.130"-1.145" with 124 gr RN bullet but will use longer 1.150"-1.160" if powder and charge I am using will compress the powder charge with shorter OAL. (Since you are using dense W231 powder, you won't need to worry about compressing powder charge. If I am using less dense/fluffy powders, I will calculate max case fill using max charge and increase OAL as necessary)
Pro 1000 works great when I run one piece of brass at a time. [When] I start [having] every station full, the flaring of the brass starts to not be as great, how can I fix this?
If you use mixed range brass, you are going to have variance in resized case length by several thousandths. Measure some of your resized brass by headstamp samples and use shorter resized case length to set the amount of flare. Ensuring sufficient flare of case mouth and care used during seating/taper crimping of bullet to prevent tilting will also reduce OAL variance (Yes, tilting of bullets can cause most of .010" swing in OAL variance). I flare the case mouth so bullet base just sits inside the case mouth with the shorter cases. Of course with longer cases, you will have more flare and bullet base will sit more inside the case mouth.
Here's picture of tilted bullet bulge on one side of case neck with Winchester 115 gr FMJ loaded to 1.130" - Yes, tilted bullets look like straight loaded bullets and rolling them on the bench top won't always show the wobble of the nose tip.
Here's same bullet seated straight showing even bulging around the case neck and even bulging of case neck is my check for straight seated bullets for more consistent OAL variance.
1.145 and 1.155. Is this too much of a varieance?
.010" swing in OAL variance is not that bad.
But if you want to decrease the OAL variance, you can:
- Be sure shell plate is not loose - I insert a Phillips screwdriver in station #1 to hold the shell plate while I tighten the shell plate with an Allen wrench.
- Be sure inside of seating/taper crimp die and seating stem are not dirty.
- Adjust the dies so there is no daylight between bottom of die and top of shellplate when resizing with all the stations full.
- Use shorter resized case length to set the amount of flare with the powder pour thru die to ensure sufficient flaring of case mouth to reduce tilting of bullet during seating/taper crimping (I flare the case mouth so bullet base just sits inside the case mouth)
- Be sure you are not tilting the bullet during seating/taper crimping. If you see bulge around bullet base on one side of case, you are tilting the bullet which will add to OAL variance.
- Separately resize the brass - Using resized brass eliminates the shell plate tilt, deflection or slight gap between bottom of die and top of shell plate caused by overly expanded brass that contribute to OAL variance (Using resized brass not only will make progressive reloading silky smooth, but also allows you to inspect the primer pockets and clean as necessary).
- Since bullet seating die stem pushes on the side of bullet nose (instead of the tip), using bullets with more consistent nose profile (ogive) will result in less OAL variance. For me, Jacketed bullets (FMJ) has produced less OAL variance than plated RN bullets. With RMR FMJ bullets, I get mostly less than .005" variance and even less with resized brass.
Is it safe to use the decapping die to remove primers that [haven't] been fired yet?
As others posted already, yes but do it slowly (do not slam down on the live primer) and definitely wear eye protection - surprised no one posted this basic reloading safety practice yet.