Snuffy, thanks for conducting the comprehensive tumble and bench test! From what I read so far, the powder break down problem was with the older manufactured powders and the new powders won't have this problem.
Since I use carbide dies with no case lube for reloading my pistol loads, I do not have the need to tumble after loading. But as many have mentioned, this topic will continue to resurface over and over.
Excerpts from other threads regarding tumbling loaded rounds:
"Here's some 4350 powder that was loaded in IIRC 30-06 cases. One was a once fired case, the other was new. Notice the new case shows
no breakdown of the powder granules. These were
tumbled in a vibratory tumbler for 5 hours.
... I looked at it with a 10X magnifier, the powder looked the same even after 15 hours!
I also fired shells at 2,5,10 and 15 hours, five shots each, at targets, and over my chrono at the same time. Also a control set of rounds was not tumbled. Accuracy actually got better. Seeing no difference in powder appearance, I stopped tumbling at 15 hours.
I almost stopped the test after firing the 2 hr. shells. The velocity jumped about 700 fps in three of the five shots! It was high noon on a cloudless day, I believe I was getting some bullet glint, triggering the stop screen early. I took a break and discussed it with a shooting buddy. He said I was crazy if I continued the test. Well the appearance of the cases, and the recoil convinced me there was no problems. No primer flattening, and normal bolt lift. The next 5 were at 5 hours, they were the same area that the control group were reading. And the 10 hr. and 15 hours as well!
snuffy"
http://www.thehighroad.org/showthread.php?t=489229&highlight=tumbling+loaded
"I was involved in some testing for this in the 80s at the Remington plant here in Lonoke. Ammo was tumbled in both vibratory and cylinder tumblers for 96 hrs. There was no powder breakdown under a microscope and velocity and pressure measures were the same as the untumbled control ammo. That was enough proof for me. And no one has EVER shown ANY proof that tumbling degrades powder.
cpermd"
http://www.snipershide.com/forum/ubbthreads.php?ubb=showflat&Number=1386281&page=2