Disregard 'most everything posted above. Sorry, guys, powder choice has almost nothing to do with case life, until you're pushing way past safe pressures--then it's pretty irrelevant anyway...
LC Match has a cannelure around the case head, but other than that is no different than standard LC.
Wrong-o! Whaddyamean by "LC Match"? Only M852 with the Sierra 168-gr HPBT has/had the identifying channelure about a half-inch above the casehead. M118 was plain. BOTH lacked the nasty primer crimp. LC "Special Ball" might have sometimes been called M118 (can't remember, never used much...) DID have the nasty primer crimp just like Ball ammo, and was *reputed* shoot not much better than M80 Ball. I do know from personal experience that the stuff with its 173-gr bullet carries out to 1,000 yards better than M80 (M2 in .30-06, BTW, goes subsonic and sprays all over BEFORE 600 yards!).
"Regular" LC is primer crimped and I avoid the stuff when I can. Decrimped enough in my time, and I'm doomed to decrimping too many 5.56 NATO cases as it is.
As for your problem, I would do the following:
1. Check cases for signs of longitudinal scratches on the outside AND the inside of the case necks, and buff the die and/or expander as needed.
2. Mic the case necks when resized but pulled out WITHOUT the expander being used. Then compare that with what the cases mic to when sized with the expander. That will tell you if your die set is working the brass too much. I'd have to search the 'net or re-read some reloading books to get the values that are "too much." Sorry, short on time and I forgot it. :banghead:
3. Consider annealing the case necks, as they just might be too brittle. Dig up the old mid-1980s Handloader magazine article on the subject--the old practice of propane, a pan of water, and knocking the upright cases over when they reach the first beginnings of a dull glow in a dim room is archaic and results in too-soft necks. Molten lead, and dunking the cases until they are almost too hot to hold at the midpoint, is the easiest-to-replicate low-tech method. If I were to get into it, I'd use the temperature crayon approach. Propane is fine, just don't overdo it. Temperature crayons are, IIRC, available at welding supply shops. The desired temp is somewhere between 650 and 725 F., again IIRC. :banghead:
My cases separate about 1/2-inch above the head before I get neck splits--as in, it's never happened to me. The M852 brass is on only its 3rd firing (2nd reload) and hasn't failed there yet. That's with Lake City, TW and USGI of various types, and my Federal brass is still on its first firing. Takes 4-5 loadings to get there.
Nobody mentioned the option of Schuster's vented gas plugs if our shooter prefers to stick with his slower powders. The only problem with the powder is excessive oprod speed and some parts battering. His chamber pressures and peak pressures just might be lower than with 748! An American Rifleman article on 748 as an alternative Service Rifle Poweder included pressure tests at both chamber and gas port. Surprisingly, 748 with the 150-gr Sierras was one of the higher port pressure loads, compared to 4895 and 4064 and GI M118 Match.