M1 Rifle sear/hammer/trigger lug engagement problems and remedies
Except for the occasional doubling that occurs when a lightened trigger is squeezed slowly and held at the hammer release point, few problems are found in Mi trigger groups assembled from within specification parts. Problems are almost always caused by an off-specification or defective part and are best solved by repeating the the following check procedure, with attention to detail. Use a bright light and magnifying glass, as needed.
1. Begin by easing the hammer forward to the uncocked position.
2. Cycle the trigger to make sure that it moves freely and returns forward positively to stop position when released. If the trigger doesn't move or return freely, disassemble the trigger group and closely reinspect all parts. Look for and replace problem parts such as: (a) a bent trigger pin; (b) a damaged trigger assembly; (c) a damaged hammer spring housing and/or hammer spring; or (d) a bent, twisted, or otherwise damaged trigger housing.
3. Hold the trigger back, slowly thumb cock the hammer and recheck rear hammer hook and sear interaction. The front hammer hooks should just clear the trigger lugs as the rear hammer hooks contact and push back the sear. As the rear hammer hooks pass below the sear, it should snap forward and overlap the rear hooks by approx. 50% of the sear engagement surface. If not, check for: (a) altered front and/or rear trigger hooks; (b) altered trigger lugs; and/or (c) a heavily worn, peened, or altered sear. Replace any worn, damaged, or altered part found.
4. Ease the trigger forward and recheck hammer hand-off.
5. Next, hold the hammer and slowly squeeze the trigger until 1st stage slack is taken up and the sear just contacts the rear hammer hooks. At this point, the trigger lugs should still engage the front hammer hooks approx. 50%. If not look for: (a) altered front/rear hammer hooks., (b) altered trigger lugs, or, (c) altered sear. Replace any defective part of parts and recheck.
6. Finally, recheck by cocking the hammer with the trigger forward to make certain the front hammer hooks fully engage the trigger lugs without hanging. Specified front hammer hook/lug engagement is 100% (.050" min.).