Once again, thank you all for your comments.
And I am NOT offended by the sharper remarks, either. Sometimes we all need a good butt-chewing to get back on track and not do something stupid. Again.
I've taken a number of your ideas and added them to the crock-pot of my mind to let them simmer and settle into a new and improved loading procedure.
I'm definitely adding a lock-out die to the mix.
I'm adding as much light as possible, and probably a mirror, too.
I'm moving the press on the bench a bit so that it is easier to move around it.
Moving the press will physically move me into a better position that I can maintain for longer periods of time so I don't get tired or stiff or distracted and just keep going to "finish X more rounds".
Moving into that position will make it easier to see into the cases (with or without a mirror) to double-check the lock-out die.
As an experiment, this afternoon I took a handful of fired cases (no chance of them firing with dead primers), marked 'em up with a Sharpie, and ran some charges in them to see what I could see. It takes a triple charge of HP-38 to almost overflow a .45 ACP case and is glaringly obvious.
A double charge is not as noticeable. With a bullet seated it is a compressed load though, and therefore silent when I shake it, while a properly loaded round does have that "salt-shaker" sound (or whatever you call it - in a .38 SPL it is really obvious).
I'm not keen on pulling 300 bullets, but I'll do it if I can't clearly tell with the shake method. No sound, pull it. Shaking sound, good to go.
Looking at it again, it was almost certainly a short-stroke squib. But, since I said "almost", I've got to look very carefully at the whole process, as y'all have made abundantly clear.
Thanks again.