I have a Wilson headspace gauge and use it on my neck-sized cases.
Good to see that you are using a gage.
I check case length every couple of reloadings. I have rejected a couple of cases but most pass with no problem. Cases slide in like new.
I assume your neck sized cases slide in the Wilson gage like new.
I must conclude that you have been assuming if a case would drop in a Wilson gage, then it must be OK.
If you did not know, Wilson gages are cut large between the base and the shoulder so you can insert fired cases and get the headspace of your chamber. A Wilson gage only measures length, not "fatness". If you ever had cases that were too fat to drop in a Wilson gage, then by God, that case was really ballooned.
I guess you missed the subtlety of this picture:
Both of these WRA cases were fired in the same rifle and neither has been sized. One case dropped right in the Wilson gage without resistance. The other case, the one on the right, that gage was cut with a finishing reamer by Gene Barnett. It is dimensionally correct for length and width same as a chamber on a properly cut and headspaced match barrel installed by Gene Barnett.
Notice that the case does not drop into the Barnett gage. That is because it is too fat. The other case would have had the same amount of case head hanging out. Either case would drop in the Wilson gage, just as you see in the picture. But that does not mean there would not be resistance on chambering, because both cases are fat.
Just because a case drops in a Wilson gage does not remove the possibility that it will be an interference fit in the chamber
This picture shows the point at which the firing pin tang touches the receiver bridge in a M1a. The items were a new M1a receiver and a like new CMP GI bolt. The firing pin is fully forward but you can’t see it. I pushed the bolt forward in this receiver until I felt the receiver bridge contact the firing pin tang. Then I took the picture.
This is right at cam down, that is the bolt is about to rotate in the recesses of the receiver and cam down.
I believe the bolt and firing pin have reached the highest forward velocity at this point.
The firing pin is free to move up to this point, and in fact, until the bolt rotates a bit further, some of the firing pin tip will continue to stick out through the bolt face.
Gas guns have a bit of margin in them, if a case is a little long, or a little fat, there is enough momentum in the system to “crunch fit” a cartridge in the chamber. Of course if the case is too long or too fat, a jam will result. We read posts all the time where shooters are having jams due to cases that won’t chamber.
While the mechanism is resizing these cases, that free floating firing pin is rebounding off the back of that primer, at the highest forward velocity in the system. Incidentally the lugs are not necessarily engaged, as you can see.
That is why you never, ever, ever, want to delay lug engagement in a M1a or M1 Garand mechanism.
It is good practice to use the least sensitive primer you can find, and the CCI#34’s are sold as “Mil Spec” (but only been available around 1999) however, primer sensitivity varies.
If you read George Frost’s book on reloading you will see that primer lots have “all fire limits” and “no fire limits”. There is a significant drop distance difference between the two limits. Lot acceptance criteria allows a lot to be accepted if a few primers ignite at the lowest drop distance. The probability of primer ignition is never zero.
Yes, I too have heard about small base dies, slamfires, etc. etc. I have reloaded for M1 National Match for 30+ years using a "partial size" technique without issue.
So, for the last thirty plus years the only thing that has prevented you from having an out of battery slamfire, or an in battery slamfire, has been primer insensitivity.
You have been lucky. I have plenty of accounts of out of battery slamfires in Garands with military ammunition, only one with military ammunition in a M14, but that may be due to the greater number of Garands in civilian hands. I am aware of a number of out of battery slamfires in M1a's with Federal primers.
What you are doing with partial sizing is delaying bolt closure, because you are requiring the mechanism to size the case to the chamber, and while this is happening, the firing pin is rebounding off the back of the primer at the highest velocity possible in that mechanism.
All it will take is one overly sensitive primer in one lot of primers and you will have an out of battery slamfire.
I hope it does not happen to you but you have certainly increased the odds having one by your reloading practices.