Reloading variables - jacketed/plated/lead pistol

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LiveLife

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So as to not hijack/sidetrack an existing thread, I decided to start a new thread.

This is the "High Road" and I believe public forums such as this can offer a place for exchanges of reloading opinions and sharing of information that others can benefit from.

I am starting this thread because there has been a lot of threads and posts where similar discussions regarding reloading variables came up and sidetracked/hijacked the thread discussion away from OP. I think this practice is impolite (I will admit guilt) and we should all exercise courtesy and restraint to stay on topic on a thread.

So perhaps we can have those "spirited" discussions on this thread with the premise that we remain open and courteous to other THR members' opinions regarding reloading variables of pistol caliber jacketed/plated/lead bullets to produce consistency and accuracy.
 
Here are some quotes I copied/pasted from other threads to respond more appropriately on this thread:
JRWhit said:
With the sierra bullets, that data may be only for that specific bullet and not all copper jacketed bullets. Two bullets of the same weight may have different jacket thicknesses, and different load bearing surfaces. The reason to stay away from the sierra data is because it is outside of the normal range for most jacketed bullets. You will also notice that in many cases Hornady XTP recipes have a higher grain weight charge than other bullets of similar design. Using the same recipe for a different bullet, even though they may be similar, may yield higher chamber pressures.
JRWhit, I agree with you.

Different bullet types, design, nose profile and bullet base/bearing surface length may produce different results (chamber pressure/muzzle velocity) even though all other reloading variables such as bullet weight and powder charge remain the same.

There are many variables to reloading and even to chamber pressure testing done by powder/bullet manufacturers as test barrel groove diameters, test barrel lengths, leade/free bore lengths, OAL/COL used, etc. may vary to produce different average chamber pressures for published load data.

Just as factory 9mm barrels' groove diameters vary from .355" to .356"+, test barrels used may vary. I often wondered about why Lyman #49 max powder charges for 40S&W (i.e. 180 gr JHP at 1.115" OAL/COL for W231) were higher than Hodgdon's published max powder charges at longer 1.125" until I realized Lyman technicians used .401" groove diameter test barrel instead of more typical .400". Since then, I suggest to others to use Lyman #49 load data if their barrels slug out to larger .401" but consider using more conservative load data if their barrels are .400".

There are many variables to reloading/shooting so two reloaders using the same bullet and powder may experience very different outcomes depending on the powder charge, OAL/COL, pistol, barrel length, groove diameter of barrel, recoil spring rate, etc.

One load that work well for one reloader and pistol may not work at all for another reloader and different pistol.


Potatohead said:
bds said:
Often accuracy will build around mid-to-high range and most accurate loads at high-to-near max load data. Depending on the powder, sometimes accuracy is obtained at high range and not at max charge
I've always heard most accurate can be found anywhere, often at mid range. Would like to hear your thoughts. This topic has so many variables though.

I love your posts and don't mean to come off snide here but are you sure about this.
Not at all. And I can only speak from my own experience and others' experience.

For full-power loads, I like slower burn rate powders than W231/HP-38/Unique/Universal with my favorites being WSF/AutoComp (and soon CFE Pistol). But the slower burn rate powders tend to achieve optimal accuracy at high-to-near max load data. IMO, slower burn rate powders at lower load data tend to burn less efficient and this may produce more inconsistent chamber pressures that may result in greater muzzle velocity spread that translates to decreased accuracy.

Most reloaders do not load near-max/max charges for their range practice or plinking loads. If fact, I think many reloaders may not even conduct their load development/powder workup to max powder charges as once they determine the powder charge that reliably cycles their pistols, they identify an acceptable accuracy powder charge slightly above that and call it good. The problem with this is the resulting powder charge used may be at mid range when higher powder charges may produce more efficient powder burn for more consistent chamber pressures and greater accuracy.

IME, faster burn rate powders than Unique/Universal tend to produce accuracy when mid-range load data powder charges are used and some powders produce acceptable accuracy even at below mid range load data. It is for this reason why I use W231/HP-38 for 40S&W. With heavier 180 gr bullets, I can produce accuracy even with start-to-mid range load data that provide less snappy recoil for more comfortable shooting and lower chamber pressures that won't bulge the case base.

So depending on the powder's burn rate and burn characteristics, optimal accuracy can be obtained at different load range.

However, reloaders using pistols with oversized barrels/shorter barrels/stiffer recoil springs may find themselves not being able to reliably cycle their pistols with start-to-mid range load data and must use higher powder charges. If more high pressure gas leaks around the bullet base due to oversized barrels, reloaders must use higher powder charges to reliably cycle the slides. And I think this is why we have varying posts of what powder charges work for different pistols on "What's your go to 9mm load?" thread. While many posted 124 gr plated RN bullets and 3.6-4.0 gr of Titegroup worked in their pistol, some posted below 4.0 gr powder charges would not reliably cycle the slides in their pistols and had to use 4.2-4.4 gr powder charges.

So for some pistols/barrels, accuracy can be obtained at mid-to-high range load data and high-to-near max load data for some others.
 
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sexybeast said:
With lead I would disagree strongly with the max load theory. This is a good way to lead up your barrel quickly and cause real bad things to happen.

I've seen some very bad advice about loading lead in 9mm on this forum in the past few weeks.
Be very careful who's advice you take.
Light loads with lead work better. Period.
I think whether a lead bullet results in leading depends on several variables - http://www.lasc.us/Fryxell_Book_Chapter_7_Leading.htm

Most of my Lone Wolf/KKM barrels' groove diameter slug out to .355"- .356". While many may suggest I need to use .357" sized bullets to get a better bullet to barrel fit, this may not always be an option. Sure, if you have barrels with generous chambers, using .357"-.358" sized bullets will fully chamber in the barrel. But barrels with tighter chambers may not accommodate .357" sized bullets, especially when seated in thicker walled cases.

So if I have to work with .356" sized bullets, I will need to increase powder charge or use softer bullets to expand the bullet base. With harder bullets (22-24 BHN) I used in the past, increasing the powder charge often increased the leading until the powder charge was high enough to expand the bullet base to decrease leading. After getting tired of pushing 9mm lead bullets hard and when I wanted range/plinking loads, Missouri Bullet Company's bullets were recommended on THR and I tested 18 BHN 124 gr RN (SmallBall) using 1999 Winchester lead load data for 124 gr lead RN bullet - http://www.thehighroad.org/attachment.php?attachmentid=159609&stc=1&d=1329800605
124 gr. Lead RN Winchester 231 Start 3.3 gr (910 fps) 23,800 psi - Max 4.0 gr (1035 fps) 32,900psi
After the initial range trip, I found leading free loads at mid range load data and even 3.9 gr powder charge did not produce leading, which is near max load data. I have done further testing with advertised 14-16 BHN Dardas and Z-Cast bullets and did not get leading at 3.9 gr, near max load data. Of course, if you are using different barrel and bullet, your experience may vary.


Here's another example of reloading variable with oversized barrel/different hardness bullets. My typical 45ACP range/plinking load is 200 gr SWC with 5.0 gr of W231/HP-38 or 4.0 gr of Red Dot/Promo. With 18 BHN Missouri 200 gr SWC bullet (IDP #1) sized .452", my Sig 1911 and M&P45 shoot accurate without leading the barrels. But the same loads in my PT145 with oversized barrel (.452"+), my shot groups were erratic and I got full-length barrel leading.

Many at this point could have suggested I use .453"+ sized bullets. Well, the chamber in my Sig 1911 barrel is very tight and I can barely snugly fully chamber .452" sized bullet loads. Since .453" sized bullets would not work in Sig 1911, this meant I would need to have .452" and .453"+ sized bullets to work in all of my 45 pistols. That's not practical and what if I accidentally grabbed the .453" loads for my Sig 1911 on my way out to the range? - I would be saying some choice words at the range! :eek:

So, my solution was using softer bullets Missouri Bullet Company made which was 12 BHN 200 gr SWC (Bullseye #1) sized .452". Now with the same 5.0 gr W231/HP-38 target load and even lighter 4.0 gr Red Dot/Promo load, the bullet base expands well enough in the PT145 to produce accuracy without leading the barrel and the same loads work well in Sig 1911 and M&P45.
 
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The Xtreme plated bulletts I ordered specified .452 dia. They measure .451. I may call them out of curiousity on their reasoning for the different diameters they offer.
 
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