rem 1100 cycling problem, newer barrel, old receiver

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rozziboy18

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ok gents!

the other day i picked up a remington 1100, after some research i have determined that that the receiver is dated 1967. i have also determined that someone has replaced the factory barrel with a 1986 model vent rib'd choked barrel marked for both 2.75 and 3'' shells. now will cycle with higher end low brass like sts and AA 1 1/8 shells but not with universal or bulk shells, it will also function just fine with high brass and 3 magnum loads.

after further inspection i noticed that there are two extra gas ports (or bleed off ports) on the outside of the gas block that look to vent into the hand guard. i swapped my barrel with a friends 70's model 2.75 barrel and it functions flawlessly, so just to be sure i gave everything a going through. cleaned the recoil spring tube, replaced recoil spring, deep cleaned all the internals and oiled them properly, new o-ring double checked the gas ports (thats where i noticed the extra gas ports).

it would seem if these gas ports were blocked off the gun would cycle fine with 2.75 loads of all power levels but im not too keen on hacking on this gun just yet. the ports look like they have constrictors pressed into them to tune the pressure (all of this is just my best guess).

this gun will only be used for skeet shooting from time to time and dove/small game hunting for the rest of its life, i have other guns for the 3" shells. what are my options here, i love having screw in chokes so i would love to keep the barrel but i need this gun to work with the cheap stuff in a pinch too! could i have the ports welded or plugged in some way? or am i sol here?

thanks guys.
 
WELL.....i cant tell if this is done after the fact or something remington did on a few guns or what. i can say that the bolt looking things in the gas blocks are not screws in any way, they are caps and they are staked in place. so for all i know this is factory, im going to try blocking the ports and firing the gun to see if that solves the problems.
 
The size and number of ports varied by intended use and were specific to the barrel, its chambering, and its choke. Magnum guns got different ports from guns intended for low brass loads. Magnum ports were smaller than those for lighter loads. It ultimately proved unsatisfactory due to the large variation in available rounds, so the 11-87 came out. The Kuhnhausen Remington shotgun manual covers that in detail. The info may be available elsewhere. I think you might be under gassed for the lighter loads. Plugging the ports will make that worse. Opening them will beat the gun apart with magnum loads. There are probably smiths who specialize in modifications to the 1100 to function with a variety of loads. Or just keep separate barrels for different loads.
 
You have an 11-87 barrel. The two gas ports are supposed to be covered with a C-shaped spring that relieves the extra gas. With the ports uncovered, the piston is not getting enough gas to function. I would not plug the holes tightly, the barrel gas ports are larger than on 1100 barrels and it relies on the spring "relief valve" to keep the pressures and bolt velocity right. See if you can find a proper 1100 barrel and sell the 11-87 to someone who needs it.
 
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