Remember how I was looking for a S&W Firing Pin that no one seemed to have?

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LogicGS

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Well, turns out that it actually was something no one had.

What do to then? You fabricate it yourself, of course. ;)

OK, back up a sec to the beginning.

I had this pistol come across my bench:

S&W617-4OnTheBench1.jpg

It's a fairly new S&W 617-4 that was locked up tighter than a drum.

Eventually I found that the firing pin had broken off while it was extended into the cylinder, and had been subsequently bent enough that it would not retract, locking up the works.

Once I had that figured out, I got it all apart, removed the offending piece, and called S&W to find a replacement for it.

Well guess what? They only made that style of firing pin for two years, and don't stock replacements.

Perfect. :rolleyes:

I spent the next ten days trying to track one of these little buggers down, but to no avail. Brownells took a mighty stab at it, but missed horribly. Numerich had bumpkis, as did a dozen smaller and more obscure suppliers.

At this point, I was pretty much SOL.

So, I got out my trusty measuring tools and made myself a print.

Then I bought myself a stick of 1/2" dia 4140H bar stock, and got to work.

Banged it out this afternoon while I listened to the sleet tinkle down on the metal roof of the shop. :(

For once, I had my camera with me, so I took pics while I worked.

First I hit the lathe and turned the large OD for the rear of the pin:

S&WFiringPinTurnLargeOD.jpg

Then I turned the smaller OD for the front protrusion:

S&WFiringPinTurnSmallOD.jpg

After that, I chamfered the outside shoulder between the two:

S&WFiringPinChamferedShoulder.jpg

Then it was on to the milling machine to cut the retention slot:

S&WFiringPinCuttingRetentionNotch.jpg

Continued Below . . . . . . . .
 
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Continued From Above . . . . . . . . . . .

Getting close now, narrowed up the nose to make the proper rim-fire striker:

S&WFiringPinShapingNose.jpg

Then back over to the lathe to cut off the rear of the pin to the proper length:

S&WFiringPinRearCutOff.jpg

Then a nice chamfer to finish it off:

S&WFiringPinRearChamfer.jpg

Here is the end result (bottom), next to it's broken brother (middle), and the swing and a miss that Brownells sent (top):

S&WFiringPinsNDime1.jpg

S&WFiringPinsNDime2.jpg

Now, don't think I'm speaking ill of Brownells, 'cause those guys are good as gold.

S&W actually told them (and Numerich) that the pin on top can be substituted for the one of the bottom.

Obviously, this is incorrect.

The tech I talked with at S&W (after they finally answered their damned phone, took ten calls and four voice mails to finally get in contact with a human) was able to track down the part number I needed, realize the one they suggest to substitute it won't work, and then further realize that not only was there no way to convert over to the new style, but that the one I need has been discontinued since 2002 (apparently only manufactured from 2000-2002), and was long out of stock.

So anyway, happy ending, 'cause I got the new piece installed and test fired the pistol this afternoon.

Back to going "BANG!", and soon to be back at breaking clays with it's loving owner.

That's what I call a good afternoon.

:rock:
 
Nice work on the new pin and the photography for the thread. As the owner of a 617-4 (not sure when it was made), it's good to know about potential problems in getting it repaired.
Thanks,
Greg
 
Snow Dog - That's why I made a drawing to stash in the file. Build to print = Happy Customer :D

highorder - Didn't need to. I started with bar stock that had already been thru hardened to ~40 Rc. Made the machine work a little harder, but saved a step and a lot of trouble on the back end.

If 40 Rc isn't hard enough, I'll just make another and get after it with the Kasenite.
 
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