Sized .223 brass will not chamber in AR

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As stated above I'll do the sharpie test when I get home. Also I checked with my neighbor and he has a set of RCBS small base dies that he'll let me borrow to see if that fixes the issue.

I also have a PDF of all the SAMMI measurements and will be double checking if I'm within specs. I compared the sized case with factory last night and I know the sized case was larger at the base of the casing. I'll have to compare the numbers tonight. Maybe the die is barely within spec and my chamber is tight.

Should know more in a day. Thanks for all the tips. At the risk of sounding incompetent I asked the questions to make sure I'm not missing anything.
I'll report back my findings.

-Jeff
 
May want to look as to what's printed on the dies. You may have a NS or they may have put the sizing die stem in the seating die body. This can happen if they are the same thread size.
 
Are you lubing inside the case neck? Sometimes if you don't lube in there, the case will get stretched back out as it comes down out of the die and over the expander ball.
 
Well, blackened a casing tonight with a sharpie. Was pretty sure I could see witness marks 2/3 to 3/4 of the way down on the body of the case. Measured and it was in SAAMI spec, not sure what the number is right now, but it was barely in spec, and seemed to be about .002 larger than a factory round. Set up a borrowed RCBS small base sizing die, and sized a case. No problem. Sized a few more, and they all chamber and eject properly. I believe the small base does have cured my clambering problem. Now to load up a few and see how they run.

-Jeff
 
Well if it works, run with it. While I have small base dies in both 223 Remington and 308 Winchester I have never needed to use them for any of my rifles. I would have thought the standard Lee dies you have would have worked fine. Yes, load a few and see how things work out.

Ron
 
You aren't likely going to snap the arm of the press.
No, but you might crush the shell holder, which could pinch the case in it. Or, if done without a case in the shell holder, could ruin the shell holder so you can't slide a case into it.

ETA: I had an old Remington semi-auto in 6mm Remington and it required a SBD FL die in order to chamber fired brass. It's more common that you might think. As the chamber reamer might be worn but still cutting a SAAMI minimum spec chamber, it is not unusual for semi-auto, slide action and lever guns to need the extra couple thousandths of clearance to run smoothly.
 
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I use the Lee sizing die for.223 and have never had any trouble with cases fitting in my AR. I understand your chamber could be tighter but you may get ahold of Lee to see what they say they may replace it if there is a chance the die is out of spec.
 
I understand your chamber could be tighter but you may get ahold of Lee to see what they say they may replace it if there is a chance the die is out of spec.

Contacted Lee today. They want me to send the die in (at my cost) with a couple sized cases. They would determine if they can fix the die or replace it.

By the time I do that, pay for shipping, and wait, I might just buy a new RCBS die.

-Jeff

PS oh yeah, and maybe a case gauge :)
 
Contacted Lee today. They want me to send the die in (at my cost) with a couple sized cases. They would determine if they can fix the die or replace it.

By the time I do that, pay for shipping, and wait, I might just buy a new RCBS die.

-Jeff

PS oh yeah, and maybe a case gauge :)

If I was betting man (which I am not) I would say that the die is simply not set up correctly. You can go round and round with this, buy new dies, etc etc but I doubt it is the problem. Why should LEE pay for you to send a dies to them that there is not proof it is defective. Not like it broke in half, if you do not set up the RCBS or Dillon die correctly it's not gonna work either.

Buy a Wilson case gauge and use it, see if you die is set correctly.
 
Now that you know that the RCBS SB die works for your gun then I'd get the die(s) and gauge. If this gun is the only .223 that you load for you could sell the Lee and recoup some of what it cost to replace them. From what you've described it sounds like you set the die up correctly it just didn't resize the brass quite enough to fit your rifle's chamber. For problems like yours it why RCBS made the SB dies. I had all 3 but sold them after replacing the semi-autos with bolt action rifles of the same calibers.
 
Loaded 1000's for my Colt HBAR no prob. Got Colt Competition .223 Wylde. Experienced same issues. My cases were checked via Dillon case gauge. They checked out OK but still had problems. Purchased JP .223 gauge and bingo - some that were ok in the dillon were not ok in the JP.

Went to smallbase die and problem solved.

Go figure. All Colts happy now.
 
If you go the case gauge route I would suggest a Sheridan Engineering Case Gauge for the following reason. Most of the case gauges out there, and there are plenty, will check a few features. The Wilson and Forrester are a few good examples. They do not check the cartridge base diameter. This is an informative thread on case gauges. The merit to the Sheridan gauge is you have a gauge cut with a chamber reamer to the SAAMI specifications for the actual chamber, including case diameter. Not to say you can't use a Wilson or Forrester gauge and follow up with a micrometer for case diameter measurements but using a single gauge makes for convenient.

Ron
 
If I was betting man (which I am not) I would say that the die is simply not set up correctly. You can go round and round with this, buy new dies, etc etc but I doubt it is the problem. Why should LEE pay for you to send a dies to them that there is not proof it is defective. Not like it broke in half, if you do not set up the RCBS or Dillon die correctly it's not gonna work either.



Buy a Wilson case gauge and use it, see if you die is set correctly.

It's not s dig on Lee. I get their point and know why they said what they did. I sent the email to see what they had to say. I'm glad they are willing to look at it.

Not trying to argue, but the die was/is set up properly. It's not a hard concept. No matter what was done brass would not chamber. Borrowed a die from a neighbor, set up according to spec, bingo all is well.

Yes, the Sheridan die would be the one.

Jeff
 
Did you check case length after sizing? Also with aluminum presses you want to set the shellholder to contact the die under load, not unloaded. Aside from that its a die or chamber issue.

Oops re read post, looks like oal was ok, i agree a small base die may be helpful.
 
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Been following this thread closely. Glad Bartojc had a friend with another die to try. I use small base RCBS dies. I actually have two sets, I was experimenting and got a taper crimp and a roll crimp, one is in the green box the other in the gray box. I use a Wilson case gauge because when I first did a few (like you) I set the shoulder back further than I should have. The Wilson gauge showed me the problem. I gave the brass to my brother who was supposed to hand them over to my cousin to reload for 300 black out, but instead my brother loaded them for his son's AR and they all shot just fine (which is what everyone told me would happen). :)
 
Measuring the shoulder set back was the poor mans way I read on here long time ago. A small piece of tube that fits over the end of the bottleneck case and hits the shoulder. Measure the length of a case before sizing and after and subtract, and there is your setback.

Didn't anyone notice this? In order to prevent Mr "How Great I Art", and "I've got Datum's to last me all my life" from butting in and telling us that cartridges don't have headspace, because SAAMI does not have a definition for cartridge case headspace, let us invent that definition. Let us call the distance between base and shoulder mating surface on the cartridge case, "cartridge case headspace". This should not be complicated to understand.

Chamber headspace is measured from the bolt face to the mating surface on the shoulder of the chamber, for rimless. I don't want to hear it about belted or semi rimmed. This is important is that for proper function for the base to shoulder distance on the cartridge case, the "cartridge case headspace" must be less than the chamber headspace or you won't be able to close the bolt. Does this make sense? If the cartridge is longer than the chamber, you are going to have difficulty closing the bolt. And this is what we are seeing.

We are also reading about a bogus measurement technique that might work for bolt guns, but is certainly not going to work for gas guns. In any manually operated gun, even the fastest, rootin tootin Cowboy cannot jack that lever open while there is the slightest residual barrel pressure left. So that gonzo case headspace measurement technique might work on cartridges fired in lever actions, bolt guns, anything manual. However, gas guns operate on totally different principles. They infact, unlock while there is still residual pressure left in the barrel, and this is done deliberately. This is called the residual blowback effect and the desired out come is to have some pressure, like 650 psia or less pressure, available to pop that cartridge out of the chamber after unlock. Sort of like popping the cork out of a bottle. Of course, too high of residual breech pressure at unlock and the rim gets ripped off the case. We see this all the time too.

The physical effects of this, is that cases gets stretched during extraction. For one thing, the shoulder moves. I have verified this with lubricated cases. Even though the lubricated case does not adhere to the case wall, and thus, I get more positive case extraction, and also I don't get case head separations, the shoulder still moves forward as the internal pressure in the residual breech pressure period is still enough to shape and mold the shoulder to the chamber. Even as the case is extracting!!. Therefore, measuring the "cartridge case headspace" of a case fired in a gas gun, will not give a true measurement of chamber headspace. Which is the assumption of the OP, or so it seems.

The OP needs to buy a calibrated cartridge headspace gage . The Sheridan Engineering case gages are pricey, but I love gadgets like this. SAAMI correct minimum chamber and cut outs so you can see what is going on. What is not to like?!:)

30-062020Sheridan20Engineering20case20gage_zps6873xiiy.jpg

Even a less expensive gauge, such as this Wilson gage, will tell the OP if he is doing something stupid, like setting the cartridge shoulder back when crimping a bullet. Another reason not to crimp bullets, in my opinion!

this is a Walkalong picture set.

Walkalongpicturecrimpdeformedshoulder1-1.jpg

Walkalongpicturecrimpdeformedshoulder2.jpg

Did you understand that the shoulder was bulged during crimping? Having a proper gauge to measure things will reveal this sort of thing. The OP needs to buy a proper gauge and find out if his sizing die is too long or not. If the sizing die is too long, he can grind material off the bottom, just enough, to push the shoulder back so the case fits in the chamber. Sometimes dies are too long, and I have done this. But absolutely, positively, no grinding till the OP gets proper gauges and is able to measure what he is doing!
 
Laid to rest by the OP said:
Set up a borrowed RCBS small base sizing die, and sized a case.
.... No problem [& everything works now].
So now we know: Resizing die not doing the job [for that particular gun].

- No problem w/ crimp [OP wasn't using one]
- No problem with die set-up [the RCBS die set up same way did work]
- No problem w/ the gun [commercial ammo works]

Not much else left... and the OP executed OER [Ocam's Engineering Razor] in solving the problem. ;)
 
One other area often over looked is the cartridge base. Check to see if it was damaged by the ejector or extractor. Check for nicks or protrusions.
I would highly recommend using a case gauge for rifle rounds.
 
Slamfire, I have a question and while I really don't want to get too off topic I have been curious about this. You or someone may have an answer. First I agree as to cartridge case headspace as a good term to use. I can also see where the SAAMI cartridge drawings do not refer or reference the dimension as a "headspace" and headspace only shows up in the chamber drawing. Whatever, as long as we know what to associate the number with when looking at a chamber or case.

Here is what piqued my curiosity. You mention:
We are also reading about a bogus measurement technique that might work for bolt guns, but is certainly not going to work for gas guns. In any manually operated gun, even the fastest, rootin tootin Cowboy cannot jack that lever open while there is the slightest residual barrel pressure left. So that gonzo case headspace measurement technique might work on cartridges fired in lever actions, bolt guns, anything manual. However, gas guns operate on totally different principles. They infact, unlock while there is still residual pressure left in the barrel, and this is done deliberately. This is called the residual blowback effect and the desired out come is to have some pressure, like 650 psia or less pressure, available to pop that cartridge out of the chamber after unlock. Sort of like popping the cork out of a bottle. Of course, too high of residual breech pressure at unlock and the rim gets ripped off the case. We see this all the time too.

The physical effects of this, is that cases gets stretched during extraction. For one thing, the shoulder moves. I have verified this with lubricated cases. Even though the lubricated case does not adhere to the case wall, and thus, I get more positive case extraction, and also I don't get case head separations, the shoulder still moves forward as the internal pressure in the residual breech pressure period is still enough to shape and mold the shoulder to the chamber. Even as the case is extracting!!. Therefore, measuring the "cartridge case headspace" of a case fired in a gas gun, will not give a true measurement of chamber headspace. Which is the assumption of the OP, or so it seems.

I agree and that makes perfect sense, here is what has me curious. This summer I shot quite a bit of 308 Winchester and 223 Remington in a variety of guns. This included my M1A. I did a test using some brand new factory Federal Gold Medal Match 308 Win. 168 grain HPBT. I measured every loaded cartridge in the box when I opened it. For 308 Winchester my experience has been factory ammunition will measure 1.630" Cartridge Case Headspace -.002". This box all 20 cartridges were exactly 1.630" as measured using a RCBS Precision Mic .308 Win. I also did not just rely on the RCBS gauge, I checked it using an actual standard headspace gauge I know to be true. So I have 20 factory new FC .308 Win cartridges to start.

I load 5 rounds in my M1A and fire them as normal. Average velocity was about 2645 FPS and I saved the 5 cases. I then loaded another 5 rounds and turned the gas system off on the rifle. I fired those 5 rounds manually cycling the rifle for each round. I saved those 5 cases. My average velocity gained about 50 FPS so nothing exciting there. However, when I measured the 10 spent cases they all measured identical right down to 0.001", every case measured 1.635" so each case grew 0.005" whether the cases were manually cycles or semi-auto cycled they came out the same. Not what I expected and not in line with what you mentioned. Got any theory?

The remaining 10 rounds went through my bolt gun and went in at 1.630" and came out at 1.632" all here nor there but why were all the M1A cases the same with the gas on or off? Anyone?

If anyone is curious I will post images of how I checked my gauge.

Ron
 
Most military guns had very loose (some over size) chambers so they would chamber a round if it was dropped in the mud and needed to chambered and fired. A friend of mine as a Colt S1 that was built in 79 from left over Vietnam parts. His chamber will close on a NO GO Gauge with no hesitation. He wanted to reload for it so I helped him out so he would not be over working his brass and result in case head seperation. We found that his would chamber a round that was 0.012-0.010" over spec. We ended up setting the sizing die 0.010" off the -0.002" that was setup for my gun. All rounds chambers just fine. After he shoot these this next week I will check them again to see how much the brass stretched. Hopefully only a couple of thousandth max. My gun will chamber about 1/2 of the fired brass without sizing. These ones that don't are only 0.002" max out of min spec. I have an adj gas block set to a bare min on ejection. My brass ends up in a neat little pile 3' from me. His gun on the other hand will throw brass 6+' when shooting from a bench. and it will be from 1:00 to 5:00. Another words all over the place.
 
Loaded 1000's for my Colt HBAR no prob. Got Colt Competition .223 Wylde. Experienced same issues. My cases were checked via Dillon case gauge. They checked out OK but still had problems. Purchased JP .223 gauge and bingo - some that were ok in the dillon were not ok in the JP.

Went to smallbase die and problem solved.

Go figure. All Colts happy now.

I'm a believer in small base dies do solve some chambering problems as the OP has discovered.

Similar to 3GunEric, I have a Colt Match Target and a Compass Lake Service Rifle Match Rifle. Cases fired in the Colt and full length resized with a standard full length size die will not chamber in the Compass Lake.

If I small base size the cases they chamber just fine in the Compass Lake.

Cases fired in the Compass Lake and full length sized with the same standard full length size die will chamber just fine in the Compass Lake as well as the Colt.

So, there is a definite difference between the two chambers.

Additionally, fired cases, not resized, from the Colt will gauge just fine just fine in my Dillon case gauge. Remember the Dillon case gauge is cut generously in the body diameter.

I suspect that the fired cases will not gauge in a Sheridan gauge but since I do not have one, I do not know for sure.

Generally, I have found that cases fired in an AR-15 then resized with a standard full length size die will chamber in the same rifle although the OP's rifle shows that is not 100 percent sure. Frequently but not always, they will chamber in another AR-15.

But, with the variability of the 223 Remington/5.56 NATO chambers out there, chambering problems can happen.

Anyway, if available, I have small base dies for all cartridges I use in AR-15s, M1 Garands, and M1As. Maybe not definitely needed but I see no downside using small base dies, I do not wish to segregate ammunition by rifle, and I do not want to encounter chambering problems especially at matches or on a hunt.
 
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