When done right (and S&W does it right), MIM parts are tougher than cast or forged parts.
The MIM process starts with powdered metal (mixed with a binder) that is injected into a mold (hence the name Metal Injection Molding). After molding the part is debound and sintered into a solid part. Because you can select mix metal powders with specific characteristics, MIM can produce a metal part with properties that you could
never get by casting or forging.
Here's what I mean. With steels, "hard" and "tough" tend to be mutually exclusive. If you make a really hard piece of steel, it tends to be brittle. If you make a tough (hard to break) piece of steel, it tends to wear quickly. To try to get the best of both worlds, steel makers alloy other elements in with the iron. These elements (silicone, vanadium, chromium, etc) combine with carbon to make carbide particles. Carbide is
very hard but also brittle. When the carbide content is low, these small carbide particles intersperse with the iron (like gravel in concrete) to form a steel that is tough but with little carbide wear surfaces interspersed throughout.
The tough part is getting the carbide particles to evenly disperse in the molten steel. If you try to add too much, the steel ends up very grainy. Here's where MIM really shines. With MIM, they can whip up a precise, even distributed mixture of hard and tough particles together, in exactly the proportions they want for the application. The finished part is much more consistent and predictable than what could be achieve with more traditional methods.
MIM gets a bad name for 4 reasons:
- It's ugly. S&W even tried flash-chroming some MIM parts but the chrome didn't stick, making the parts even uglier.
- Early on, it wasn't always done right. Like anything else, there was a learning curve with MIM and some early parts were bad and broke.
- MIM parts have been misapplied. MIM is a lot of things but "springy" isn't one of them. When some 1911 manufacturers used a MIM extractor where they should have been using spring steel, the parts broke. Big surprise.
- It's new when compared to other processes, and it takes some people a while to accept it. These are likely the same people that in 1900, would have said that the metallic cartridge was a passing fad.
Like it or not, on production guns, MIM is here to stay. I actually prefer S&W revolvers that are pre-MIM, but I wouldn't refuse to buy a new gun that had it.
The locks just plain suck.