What gunsmithing or repairs have you done today

Not sure this rises to the level of "gunsmithing" but here's Saturday morning musing in the shop.
First up, create a new adapter tip for my new gadget Digital Force Gage to specifically engage the AR-15 ejector and measure its spring tension. Of the gage included adapter tips only one had a
pointed enough to compress the 10-13 lb ejector spring which had two problems; (1) the tip length was short so upon complete ejector compression the included angle of the pointed tip
tendency to displace the tip from the ejector (2) the pointed tip could mar an ejector finish, not a big deal if it's not new or not mine. So I used the lathe to fabricate a new brass adapter tip from a brass punch. Shorten the punch on the chop saw, center drill prep for 5 mm tap drill bit to follow-on with 6 mm x 1.0 tap (gage thread pattern).
IMG_7831Gunsmith Digital Force Gauge Push-Pull Tester 07.20.23 copy.jpg

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Second project.
I was enlighted this week by learning of the existence of hammerless center punches. Who knew ? I purchased the Snap-On and Mayhew for gunsmithing sized staking opportunities.
The Snap-On had a thru-hole for a T-handle presumably, of course none exist. So a 5/32" drill rod stock, cut to length, chamfered ends on lathe, milled a central flat for 10-32 set screw to
secure its position. Arm strength much greater than pinch strength to pull that robust spring. The Snap-On had a serious tool hardening, finally got #21 tap drill for the set screw fitting.
However, the HSS 10-32 taps did not create good threads. Tips of handle need buffer polishing. Going to get some super-taps for stainless / tool steel and re-thread the hole. That is all.


IMG_8322Gunsmith Center Staking Punches Prick Hammerless Snap-On Mayhew 08.17.23 copy.jpg
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I needed a shorter sight to match a Skinner rear sight I put on one of my Rossi 92’s. I also wanted to ditch the bead and move to a more patridge-type picture.

Then it hit me. Why not just file the front bead off, and see how it goes? So I did. Took about .1 inch off, test fired it, and it got me exactly where I needed to be. Sight now operates within the rear elevation range.

A little cold blue and we’re back in business.

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Prepping the stock from an 870TB which is cracked at the juncture with the receiver. Have Dremelled a groove on the inside along each crack and drilled a 1/16" hole through the center of each to give more glue area. All that's left is to push the Titebond down the drilled hole on each side, clamp and then reassemble and put her back in the rotation. No clue how many of these I've saved. This one wasn't bad so no pins.
 
Recently I have acquired my Winchester 1897 project from my local smith. A few months ago, I acquired a relatively junk receiver and take down assembly off Gun Broker with the plan of turning it into a trench gun replica and making my dream gun come to life. After spending some time and allocating the parts and getting them together it went out for a full Re-assembly and Re-blue, along with the proper machine work to allow all the parts to fit. This project wouldn't have been able to be completed without some help from a fellow forum user, Rover Guy. He graciously sold me a heat shield that he had lying around when no major distributors had any in stock, along with minor distributors throughout the U.S.
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Recently I have acquired my Winchester 1897 project from my local smith. A few months ago, I acquired a relatively junk receiver and take down assembly off Gun Broker with the plan of turning it into a trench gun replica and making my dream gun come to life. After spending some time and allocating the parts and getting them together it went out for a full Re-assembly and Re-blue, along with the proper machine work to allow all the parts to fit. This project wouldn't have been able to be completed without some help from a fellow forum user, Rover Guy. He graciously sold me a heat shield that he had lying around when no major distributors had any in stock, along with minor distributors throughout the U.S.
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Looks great, I'd love to find a project gun like that. Those heat shields are hard to find. I've debated making the westerfield model 30 I've got into a trench gun
 
Hurricane Idalia hunkered down tinkering in the shop. Fabricated a AR-15/M4 carrier gas key-receiver alignment rod. The Colt M4 technical data package calls for the "Go" gauge pin size to be 0.181". "Sourced close tolerance 0.180" dia tool rod from McMaster-Carr.
Had to reduce the diameter on the forward aspect of the rod to 0.179" in order for the BCG with rod installed to fall freely in alignment thru the receiver gas tube aperture. That is all.

IMG_8434AR Carrier Key Gas Tube-Receiver Alignment Rod Fabrication MJD 08.30.23 copy.jpg IMG_8427AAR Carrier Key Gas Tube-Receiver Alignment Rod Fabrication MJD 08.30.23 copy.jpg IMG_8429AAR Carrier Key Gas Tube-Receiver Alignment Rod Fabrication MJD 08.30.23 copy.jpg IMG_8431AAR Carrier Key Gas Tube-Receiver Alignment Rod Fabrication MJD 08.30.23 copy.jpg
 
Fabricated a AR-15/M4 carrier gas key-receiver alignment rod. The Colt M4 technical data package calls for the "Go" gauge pin size to be 0.181". "Sourced close tolerance 0.180" dia tool rod from McMaster-Carr.
Had to reduce the diameter on the forward aspect of the rod to 0.179" in order for the BCG with rod installed to fall freely in alignment thru the receiver gas tube aperture.

I wonder what the upper receiver gas tube clearance hole diameter spec is.
 
I'd love to have some of these gauges, a set for a few hundred bucks would be cool.
^^^When I finish this gunsmith scavenger hunt it will be close to $2K in precision gages & instruments.

Well, several months ago I stuck my curiosity proboscis down that AR-14/M4A1/M16 civilian gunsmith gaging cult black hole - you know the websites being referenced. Still have some bolt tail ring gauges (Field / NoGo O.D.'s) to get, for those to lazy to use a Starrett micrometer for a single measurement and some Class 2&3/A&B thread gages for the receiver extension / buffer tube thread analytics. It's taken several months to get the technical data package (Colt's proprietary TDP) mil-spec #'s and order the various gages; still have several PTG gages back-ordered (muzzel / throat erosion/ chamber dimensions/ etc) for months now. Unless the black rifle in hand is a U.S. Govt issue specimen, no civilian rifle will ever be "Mil-Spec" or "Mil-Standard".....yet the hound continues this hunt. Why? No good answer. It is interesting however to see how many high quality black rifles will not have certain dimensions (pin holes, gas blocks etc) that would not be passed by Colt / government inspectors. And who knew there are special carrier key staking OCKS hex screws?
Maybe I should start a GoFundMeGage account on social media.

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^^^When I finish this gunsmith scavenger hunt it will be close to $2K in precision gages & instruments.

Well, several months ago I stuck my curiosity proboscis down that AR-14/M4A1/M16 civilian gunsmith gaging cult black hole - you know the websites being referenced. Still have some bolt tail ring gauges (Field / NoGo O.D.'s) to get, for those to lazy to use a Starrett micrometer for a single measurement and some Class 2&3/A&B thread gages for the receiver extension / buffer tube thread analytics. It's taken several months to get the technical data package (Colt's proprietary TDP) mil-spec #'s and order the various gages; still have several PTG gages back-ordered (muzzel / throat erosion/ chamber dimensions/ etc) for months now. Unless the black rifle in hand is a U.S. Govt issue specimen, no civilian rifle will ever be "Mil-Spec" or "Mil-Standard".....yet the hound continues this hunt. Why? No good answer. It is interesting however to see how many high quality black rifles will not have certain dimensions (pin holes, gas blocks etc) that would not be passed by Colt / government inspectors. And who knew there are special carrier key staking OCKS hex screws?
Maybe I should start a GoFundMeGage account on social media.

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All tho gauges would settle my ocd I get sometimes when things aren't perfect lol, I'd like to get one of those Chinese/Taiwan pin gauge sets there not supposed to be to bad for the money. My dad years ago have over a hundred different gauges from mauser, they were for pretty much anything to measure on a 98 rifle. Many did more then one job, there were like 25 just for the bolt. Dad sold it sometime in the late 90s, wish he still had them all.

I think someone could make a guage set pretty adorable, just to measure the most important parts.
 
When I finish this gunsmith scavenger hunt it will be close to $2K in precision gages & instruments.

I suffer from the same disease. I've been accumulating gunsmithing tools and gauges since the mid 70s. My initial fixation was the 1911, then Smith revos, Ruger Revos, Modern Colt revos, Ruger Mk series 22s, Smith semi's, Remington shotguns, etc, etc, etc.... Lathe, mill, surface grinder. And it is all just a hobby. Where does it stop? Most likely when I cross that rainbow bridge......
 
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Fabricated a few more taper plug NoGo gauge pins for M4 project.
Had to make sure the set up was a short and rigid to work on that 0.065" pin in square holding 1/16" 5c collet.
Those gauge pins are really hardened so for amateur-me I just took small nibbles at a time, well lubricated.

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I painted the front sight of my S&W Model 617 white-then-orange so I can see it better when shooting. The little Patridge style blade of this .22 disappears too easily when I shoot.

Once it’s all dry I will clean up the edges with a razor.

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Then, since my gun room doubles as a motorcycle garage, while the paint dries I regripped the kids Yamaha. She keeps tearing the grips with tipovers on the Grand Prix courses and dirt can get under the throttle.

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Stay safe.
 
I painted the front sight of my S&W Model 617 white-then-orange so I can see it better when shooting. The little Patridge style blade of this .22 disappears too easily when I shoot.

Once it’s all dry I will clean up the edges with a razor.

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Then, since my gun room doubles as a motorcycle garage, while the paint dries I regripped the kids Yamaha. She keeps tearing the grips with tipovers on the Grand Prix courses and dirt can get under the throttle.

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Stay safe.
Need some bark busters
 
All the chit-chat on cup tipped punches on the other thread, I have been wanting to make a 1.0 MM roll pin holding starter punch for the small profile punch collection. So, today I used McMaster-Carr sourced close tolerance 0.180" 01 tool steel rod stock. Short length, ends faced on the lathe, #0 starter drill followed by #56 drill bit (1.18 mm diameter) chucked in Sherline sensitive drill adapter. Used Severance chamfering tool bit, then Eagle Rock knurling tool for some functional bling. That is all.

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