I loaded some .38 Special cases with 12 grains 2400 (for my S&W686 .357), CCI standard primers, 158 grain cast bullet. First 7 rounds shot fine, the 8th said "poof" and locked the cylinder up. I thought I had left the powder out of that one. Came home, dropped a wood dowel down the barrel and tapped the bullet back, opened the cylinder, pulled the bullet and the proper powder charge was in the case. The primer had a small dimple but it had to have gone off, just didn't light the powder.
Spread the powder on the bench and put the lighter to it and it burned just fine.
Never had this happen before, I'm a little goosey now.
Any Ideas???????????
First of all, I'll tell you what didn't happen.
1. It has nothing to do with lubing your cases or how you cleaned your cases or dies.
2. It has nothing to do with a trigger job or light hammer strike.
3. You don't need any chronograph data.
4. It was not a bad primer.
5. It was not primer contamination.
6. Winchester primers will serve you no better and you don't have to check the mainspring screw.
7. The flash hole in the case was not clogged.
8. It's not "perplexing."
9. The powder was not contaminated.
Now what did happen. He who said too light a crimp may have been on to partial truth. One apparently read the first post and understood that though 38 Special cases were used, the cartridges were to be shot in a 357 Magnum. Depending on how deep the bullet was seated, 12 grains of 2400 wouldn't necessarily be an overload in a 38 Special case. Twelve grains is suitable for a 357 Magnum load with a JACKETED bullet and our man was loading CAST bullets. The signs of a locked up cylinder go along with an overload but that's not what this was. Overloads DON'T leave unburned powder in a case. Alliant 2400 is a slow pistol powder; faster than a slow rifle powder but slow nevertheless. The problem of "e rex" was not too high pressure but too low pressure to give a proper powder burn. A magnum primer may have helped but only because it would have raised the pressure a little. In general, you don't need a magnum primer with 2400.
I would recommend using 2400 with the bullets and cases it was intended for. I sometimes push the limits on loads and even work up loads with no published data but I have probably been reloading for longer than most of you and I would not push loads to the maximum in most revolvers.