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I use 95 grain cast bullets and 4.2 grains of Unique. (this is right at the top bleeding edge of normal SAAMI pressure, not +P) Pretty cheap, *if* you can find brass. I'm working on a load using 102 grain Golden Saber bullets, but I'm not there yet. I also don't have much brass so I really hang on to the couple hundred pieces I do have.
Neither. You can't ship ammo (or primers or powder) USPS at all. You can ship it UPS or FedEx; you'll have to put an "ORM-D" label on the package and might have to pay a *little* extra (but not $22.50 for "hazmat" shipping)
You can mail bullets, or empty brass. I think the empty brass can even be primed, but not sure. You can ship primed brass via UPS or FedEx without any restrictions.
I'm a big fan of the RBCD .380 load. I carry it in my Kel-Tec. It's a super-light total fragmenting soft point. The velocity is through the roof, but the lighter round still gets a pretty good punch in there. The felt recoil isn't as bad as some FMJ loads I've used.
Regarding RBCD's low penetration,
If they didn't go down the glaser-like "Nonricochetting" path on their bullet construction, using a combination of loose pellets, thin jackets and exposed tips, it would probably have decent penetration. I would like to see what penetration would be like if they borrowed from hunting bullet construction techniques, like partition and bonded methods, or just plain TMJs.
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