I got a 45/70 handi rifle for $100 at a gun show and wondered what load level to use from my load book; trapdoor, 1885, or Ruger #1.
I got some help calculating the strength of the firearm from my father, the chief engineer gun designer, and a mechanical engineering professor gun buff.
I learned what a section modulus was.
I learned what a pin in double shear was.
I calculated it could easily take double the top pressure, that of published Ruger #1 loads.
I started my work up with a trapdoor load; 405 gr hard cast with lube bands, 46 gr IMR4895.
One shot kicked 4 feet backwards and gave me a stabbing burning pain in the shoulder for 10 minutes.
I did not fire another round from that rifle for over a year.
~ 1.5 years later in March 2001, I shot 30 gr IMR4895 405 gr cast and shot groups at the range. Recoil was tolerable, but the trajectory was like a rainbow.
In 5-11-2010 I did some experiments with that rifle with compressed loads:
.458" 145 gr Collar button bullet Lyman mould #457130 from Western
Bullet co MT
The powder was set on top of the capacity reducer in the case.
The bullet was set on top of the powder.
The cartridge was gently lifted into the chamber while staying vertical
so the bullet would not fall off.
The action was closed and that forced the bullet into the lands.
0.6 gr Bullseye .....287 fps........ quiet
0.7 gr Bullseye .....384 fps........ quiet
0.8 gr Bullseye .....354 fps........ quiet
0.9 gr Bullseye .....388 fps........ hollow sound but quiet enough
1.0 gr Bullseye .....441 fps........ sounds like a loud pellet gun, but
no blam
1.1 gr Bullseye .....418 fps........ sounds like a loud pellet gun, but
no blam
1.2 gr Bullseye .....536 fps........ sounds like a very loud pellet gun,
but no blam