gungamer said:
So if the Lee FCD is the issue, what do you use to crimp then? I have been using the Lee FCD for my 45 with no leading issues and planned on using the same for 40 and 9mm as well. Does the leading issue have to do with the lighter weight bullets as compared to the 45 or am I off track as well?
How did reloaders load their pistol rounds before Lee Factory Crimp Dies were sold?
The leading issue has to do with bullet-to-barrel fit and post sizing will reduce the diameter of the lead bullet, especially for some oversized factory barrels.
For semi-auto calibers, it is my opinion that FCD was really meant for jacketed bullets to produce comparable "factory ammunition" taper crimp. For larger diameter lead bullets, FCD will post size the bullet, reducing the bullet-to-barrel fit. Another problem is reduced neck tension as the lead bullet will stay post sized but some case neck will spring back out (depending on the make/lot #/condition of the brass). Leading problem will be further increased for some factory barrels that are oversized as more high pressure gas will leak around the bullet and cause gas cutting/bullet base erosion while blowing liquefied lube off the bullet surface and out the barrel leaving the bullet "naked".
I do not use or recommend FCD for lead semi-auto caliber bullets. When I help setup new reloaders, I have them use just the 3 dies to fit the tight chambers of Lone Wolf barrels. Even using almost no taper crimp of .020" over the diameter of the lead bullets (i.e. .376" taper crimp for .356" diameter lead 9mm bullet and .421" for .401" 40S&W bullet, etc.), they fall into the tight LW chambers freely (for newer LW barrels in semi-auto calibers,
you may need to very slightly widen the chamber for lead bullets). When they ask when should they use the FCD, I ask them, "If your rounds work with just the 3 dies, why would you need to use the FCD (4th die)?" I tell them to leave the FCD in the die box.
Some will argue that they use FCD to seat and taper crimp separately (Lee semi-auto caliber bullet seating die will seat and taper crimp at the same time). You can do this by knocking out the carbide sizing ring from the FCD so the bullet seat/taper crimp die will seat only and FCD will taper crimp without post sizing the bullet.
Many reloaders (including myself) have used die sets without FCD and do not have leading problem. If you are using FCD and having leading problem, my recommendation is to leave the FCD out and readjust your dies to maintain the lead bullet diameter for proper bullet-to-barrel fit.