AK owners: The Official Kobra Repair Thread

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benEzra

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(OK, well, it's not official. But it is a how-to-fix-a-Kobra thread, anyway.)

The Kobra is an excellent way to get a good optic on an AK-pattern rifle without spending a ton of money. When I bought mine, they were less than $200 and they slide right on the built-in Warsaw Pact style optics siderail.

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They were designed for the Russian military, and were engineered to be weatherproof and relatively shockproof. Unfortunately, the design---at least the EKP-8-02 "Gen 2", anyway---does seem to have one weak point. The rotary on/off switch is rather delicate, and this combined with a very tight shaft-to-housing fit can cause metal fatigue and eventual shaft breakage if it's not kept well lubricated.

Here's the sight. The on/off switch is the one just behind the lens on the right side of the sight.

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Well, after I had had mine for a year or so, the on/off switch started getting really hard to turn, and (stupidly) instead of trying to diagnose the problem, I took the Cro-Magnon approach and applied More Force. The required force to turn the switch kept escalating for a couple of months, until I was getting my gear together for a carbine match one morning and broke the knob off in my hand. Dang.

The good news is, I was able to take the sight apart, ream out the switch shaft hole a little until the cam turned freely, lubricated and reattached the handle to the cam and remaining part of the switch shaft with a longer screw, and it now works again. Unfortunately, the spring-loaded detent ball flew across my garage when the handle first came off (haven't found it yet, it's tiny) but the switch works just fine and holds position without it.

The moral of THAT story is that if your on/off switch gets hard to turn, take it apart and lubricate the dang thing before metal fatigue sets in. And if heaven forbid it should ever break off, all is not lost; it can be fixed.

So, on to the walkthrough. First, tools. Basically, the only tool you need is one of these:

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and something skinny and sharp to scrape the paint out of the screw head slots so that the screwdriver bit will fit.

OK, take a look at the sideplate on the right hand side of the optic:

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Notice there are six screws around the perimeter of the sideplate that hold it on. These are really small, fine-pitch screws. You need to take a sharp object (straight pin, needle, etc.) and scrape ALL the paint from the screw head slots and around the screw heads inside their little recesses; the screwdriver needs to fit the screw heads EXACTLY since those little suckers are painted in place pretty good. I used a 5/32 hollow ground common screwdriver bit, but the 1/4 may be a better fit on yours, depending on how the blade is cut. But it needs to go full depth into the screw and fill the slot pretty well.

Remove all 6 screws (NOT the one from the knob yet, just the ones securing the sideplate---top and bottom left, top and bottom center, top and bottom right). Take your time, make sure the screwdriver is firmly in the slot, and don't strip the screw heads; if you do, you'll have to drill the screw head, and you don't want that.

Once the six screws are out, gently pull the sideplate off. There is a rubber gasket that may make it stick to the sight body a little.

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(continued next post)
 

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(continued from previous post)

Now flip the sideplate over, and if the rubber gasket is still attached, gently peel it up starting from the wide end. Be careful not to lose the reticle selector button, as it is held in its hole by the gasket.

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After peeling it up a little:

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Notice there is a little cam there that rotates when you twist the on/off knob. The cam pushes a metal lever outward that presses on a switch inside the main body of the optic. A bit Rube Goldberg, but it works.

OK, if your only problem is that the switch knob is getting a little hard to turn, work some good, long-lasting synthetic oil under that cam. I found that dropping some Mobil 1 around the cam and around the shift knob, letting it creep underneath, then working the knob some, seemed to be sufficient. (Photo below is prior to oiling; it's a bit dry.) Make sure it's wet, but not so wet that you'll have oil creeping all over your optic's innards.

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If this fixes your problem, great; you can stop here and reassemble. Just be careful not to strip the screws; they are very skinny, very fine pitched, and they are screwing into either plastic or aluminum (I think), so take it easy. If you're concerned about them loosening, don't crank them down; use a little blue loctite instead.

If basic lubrication doesn't fix your problem, read on...
 

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If the corner of the little lever is digging into the cam surface (mine had been---check out the bright scratch on the cam in the pic below), you can take some needle nosed pliers and bend the tip of the corner of the lever upward a little to ensure it doesn't dig into the cam, as shown in the pic:

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If putting some oil under the cam didn't allow it to rotate more easily, you may have to take the cam out and enlarge the shaft hole a little. Mine was a very, very close fit, so it only takes a smidgen of corrosion to start jamming things up. To remove the cam, flip the sideplate over, hold the knob stationary, and use the screwdriver to unscrew the screw in the center of the knob. This will allow the knob and the cam/shaft to separate. Once you have it apart, use a reamer or a rat-tail file to open up the switch shaft hole a little, but not so much that it will be loose when reassembled. Lubricate with some good oil (again, I'd recommend a little Mobil 1, at least 10W30 grade, or some sort of lasts-forever grease) and reassemble. Make sure the cam is positioned relative to the knob such that when the switch is OFF, the lever is at its most retracted position, and with the switch ON, the lever is pushed outward to full extension. Reassembly is the reverse of removal.
 

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Now, if you're like me, you weren't smart enough to stop and lubricate the switch before it broke, so in that case you may be holding a broken off knob in one hand and a useless optic in the other. So you have a little more work to do.

If this is the case, first remove the knob from the broken shaft. It is held on by a little screw on the knob side, the same diameter and pitch as the six sideplate screws, but much shorter. You can see the knob screw very well in this pic:

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Because the shaft screw and sideplate screws are similar in diameter, you can usually fix the broken shaft by removing the stubby shaft screw and replacing it with one of the much longer screws from the sideplate to hold the broken pieces together. This is what I did, with a little epoxy down the screw hole for good measure (but don't get any on the outside of the shaft, or else your switch will be glued in place).

Someone with better skills and equipment than I have could probably braze or solder the broken shaft back together, though I'd still suggest using one of the long sideplate screws to fasten it back together.

When reassembling, the detent ball and spring goes under the knob on the outside of the switch plate. Again, make sure the cam is positioned relative to the knob such that when the switch is OFF, the lever is at its most retracted position, and with the switch ON, the lever is pushed outward to full extension. Don't forget to lubricate things thoroughly, and use a reamer or rat-tail file to open the switch shaft hole up slightly if necessary for the shaft, cam, and knob to turn freely.

Reassemble by putting the sideplate and gasket back on and screwing in the six sideplate screws. Don't forget the reticle select button when reassembling. Again, don't overtighten the screws as they have fine threads and are going into soft material; use blue loctite if you're concerned about loosening.


One last issue with the EKP-8-02. After about two years of use, I found that a couple of the screws on the mount itself not the optic) had loosened slightly. I removed these screws one at a time and re-secured them with red loctite, as these should never have to be removed.


In conclusion, the Kobra is a decent optic for the money, but it is not as robust as most Russian hardware is. Be aware of the potential switch issue, and if the switch becomes difficult to operate, lubricate it before it gets too bad.
 

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Great thread! Thank you.
This is the kind of info you only really look for when it's already too late but this is really helpful for getting things fixed. Helped me out anyway. Now I just need to find a decent replacement for that darn detent ball. There's no chance I'll ever see that one again...
Thanks again for this great info.
 
Thanks, but you're a little late.

My brother had the Weaver rail version of that same optic and had the same thing happen to him. Unfortunately, I don't think we kept the broken parts. I am not even sure if he kept the optic...
 
This is the kind of info you only really look for when it's already too late but this is really helpful for getting things fixed. Helped me out anyway. Now I just need to find a decent replacement for that darn detent ball. There's no chance I'll ever see that one again...
You can actually live without the detent; there's enough friction in the mechanism (at least on mine) that it stays put. Heck, too much resistance to turning was why mine broke in the first place. :)

My detent ball and spring are in my garage somewhere under/behind/near the water heater or something. They were last seen flying in that general direction the day my switch knob broke off. I've shot matches with the optic since, with no problem at all.
 
my kobra purchased about 5 years ago does not have an on off switch like that...its different and no probs yet.
 
my kobra purchased about 5 years ago does not have an on off switch like that...its different and no probs yet.
Yes, there are a few different models. As far as I know, the switch shaft problem is mostly associated with the EKP-8-02's like mine (the ones with the switch on the right hand side) and the identical model with the Weaver mount. The ones with the switch on the left-hand side seem to be a little more robust.
 
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