An Easter Miracle! (or how I got my Hornday LNL AP to prime below flush)

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Rmeju

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I've owned my LNL AP for a long time now, and like many others, mine was giving me high primers, no matter how hard I pushed forward on the upstroke. Not every round (maybe 1-2 in 10), but often enough where I had to check every round. This absolutely killed my loading time.

I tried all the "fixes," and they didn't work. I tried shimming the sub-plate inside the drive hub, but that just bound up my press so it wouldn't index. Lately, I've been using a hardened steel washer under the primer punch, and that really got me some extra height on the punch in the priming stroke, but for whatever reason, the primers just wouldn't go in reliably. The "wisdom" of the internet hypothesizes that this is due to the press losing or wasting its mechanical advantage after a certain amount of force is used on the priming stroke, but based on the fix I worked out today, I don't know that this is correct (although I'd like to hear your thoughts, see below).

Like many others, this has been aggravating me. Like many others, I got tired of calling Hornady and them acting like it was all in my imagination and refusing to acknowledge the problem. The last time I came here for help on with this issue, a lot of people told me they switched to priming with a hand tool. This is sub-optimal for rifle reloading, and totally unacceptable for pistol reloading. I bought a progressive, and I expect it to load like a progressive.

I also own a Redding T7. It primes like a champ. Every time. I was thinking today... why is it that my T7 priming works so well, and the Hornady doesn't. They both use more or less the same mechanical principals, so why does one work so much better than the other. And then I just had this crazy idea: I removed the primer punch from my LNL AP, unhooked the primer punch from my T7, and clamped the Redding punch to the frame of my LNL AP (after lining up the punch with the hole in the LNL sub-plate).

NOTE: If you're actually going to try this fix, I had to remove the outer sleeve from the T7 punch to get the punch to fit through the hole in the Hornady primer shuttle. If you have another brand of punch, this may or may not be necessary.

I used some dead primers to test it out, and it sat them deep... WAY past flush (like .010" to .015" deep). I note that the T7 punch was sticking through the primer shuttle hole approximately as far as my Hornady punch with the steel washer underneath, but the Redding punch was seating much, much deeper. Too deep.

So, to fix this problem, I put some small washers around the punch to limit the operating handle's travel on the upstroke. Then I used some feeler gauges for the fine adjustments to get the depth just right. I just unscrewed the feeler gauges from the set, and put the anchor holes over the primer punch (in the same spot as the washers), so now there's some feeler gauges sticking out of the side of my press.

See the first two pictures to see how this works. Feeler gauges are kind of hard to see. I'll post some better pics tomorrow.

I needed to play around with this a little to get the right depth. But now everything is seating at .002" past flush, with the occasional +/- .002". Not one high primer so far.

I should also note here that, once I got the punch seating at the right depth, it was hardly sticking out of the shuttle past flush at all. Just a few thousandths. If you're still reading this, you've probably seen other posts hypothesizing that getting more travel out of your Hornady primer punch is necessary to get the primers past flush, and based on what I've seen today, this is not the case. I'm getting great results now, and the punch is traveling only just barely above the shuttle.

There was one more problem though. Unlike the Hornady primer punch, which is actually attached to the bottom of the sub-plate (meaning it travels up and down with the plates as the ram moves), my T7 punch is attached to the frame, and does not travel up and down with the sub-plate. Due to the way that the primer shuttle guide wire is shaped, it has the shuttle return too "early," meaning the ram is too high when the shuttle returns to the home position and (since there's nothing there to stop it) the primers just fell through the hole in the sub-plate (where the Hornady punch usually is to catch it).

I fixed this by hot gluing a small round file to the guide wire in such a way as to force the primer shuttle to return home later in the return stroke. See the last picture. I had to play around with this a little bit too. If the shuttle returned to the home position too early, the primer would still fall through. If it returned too late, the punch would bind up the press while the shuttle was trying to return home. Once I got the timing just right though, it started running smooth.

Right now, my press looks a little janky, because, well... this isn't the prettiest fix. But it actually works! I'm thinking I might try to make the modifications less intrusive and ugly, now that I've seen that the concept works.

I should also note that I've only actually loaded about 50 or so rounds so far, so I need to see if this will actually hold up with real use, and that the results are 100% with more samples, but so far, so good. I've depth tested every single primer and they all came out good.

It seems to me that this all disproves the whole line of thinking that the LNL loses its mechanical advantage after a certain amount of pressure is applied to the handle on the upstroke. If that were true, this fix shouldn't have worked...the same loss of mechanical advantage should have occurred using the Redding punch, and the primers shouldn't have seated to flush, much less past flush. Clearly this didn't happen, since I was getting double digit depths before I started limiting the travel.

This leads me to believe that whatever the problem is, it's in the Hornady punch itself. But, it does not appear that the amount of travel is the problem, since my Hornady punch was travelling much farther on the upstroke than my Redding punch is now, yet it couldn't even seat the primers flush reliably, much less past flush.

Anyone have any thoughts on this. I would really just like my Hornady punch to work, as that would definitely be a lot less effort than all this, but Hornady doesn't seem real interested in identifying the problem, much less fixing it. Maybe if I knew what it was, I could work on that instead! I would love to hear your thoughts!
 

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Thank You.
I always thought (hoped) that somebody would find another direction to go in.
The same old fixes just don't work for a lot of people.

So, what is the size and shape of the punch that worked?
 
When I first got my Hornady Progressive it was doing the same thing and wouldn't seat the primers deep enough in my pistol rounds (I only load rifle on Hornady Single Stage and hand prime so can't offer anything on loading rifle on progressive.) I got to looking and watching Bill Morgan's videos on You Tube for a second and third time.

Well, come to find, my shellplate wasn't tightened down enough. It was tight but not right enough. Once I tightened down my plate to the proper tension, the primers seated in the pistol cases just fine and properly.
 
I never had a problem with mine. To check travel you just need to see how far the primer seating piston goes up with no casing. Mine goes way more than needed, +0.080". If it's not traveling far enough the machining on the piston or assembly may be off. Hornady will send a new one if a problem.

Now I did machine/drill a hole in the Al casting to insert a steel plug for the piston to contact. Yo could even cone this so it pushed up more than flush if needed. The design is that the outer casing of the assembly restricts the upward travel.

Now I no know if that if you have to travel to far forward with the handle (while pushing) you start to loose leverage.
 
My press would seat small pistol primers fine, but large pistol primers would not seat far enough. I called Hornady and they sent me a new large pistol primer punch. So far (about 200 rounds) the large pistol primers are seating fine.
 
When I first got my Hornady Progressive it was doing the same thing and wouldn't seat the primers deep enough in my pistol rounds (I only load rifle on Hornady Single Stage and hand prime so can't offer anything on loading rifle on progressive.) I got to looking and watching Bill Morgan's videos on You Tube for a second and third time.

Well, come to find, my shellplate wasn't tightened down enough. It was tight but not right enough. Once I tightened down my plate to the proper tension, the primers seated in the pistol cases just fine and properly.
Loose shell plate was also the issue for me. I found that when the primers are not seating below flush, there is noticeable shell plate lifting when trying to seat the primer. I resolved the primer seating issue by changing out the shell plate hex bolt to a flanged bolt (bolt with an integrated washer). Use the flanged bolt, along with the normal shell plate washer as well as a larger fender washer (oversized washer). This added much more stiffness to the shell plate. I no longer see any noticeable lift of the shell plate when seating primers. Give it a try. It might be a simpler fix if it works.
 
Same happened to me. I was losing it for a minute, but the shell plate was loose. I use the allen bolt but added a lock washer and it still came loose, but at about the 1600 round mark doing 9mm. Cinched it down and all went back to normal. I've also had the punch get dirty/clogged w/debris that caused problems getting the priming done. My frame has a noticeable divot under the punch but it still has plenty of stroke. Also check the two allen's near the top of the ram that secure the sub plate. That can rock back and forth too if loose.
 
Thanks guys.

The problem is definitely not a loose bolt on the shellplate, although I have had that happen too.

As promised, here are some additional pics. Still trying to iron out a couple of kinks, but the primers are definitely seating much better.

For what it's worth, the first pic is all the upward travel I'm getting on the punch. This was much less than I was getting with my Hornady punch, but this is seating significantly deeper.
 

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Interesting! I bet one of the issues that you are fighting is that the shell plate is not indexing into the right position before the primer ram brings the primer up since the ram is sitting so high.

So if the hornady ram is actaully able to extend higher than this setup under no load, but yet it is unable to seat the primer as deep, then there must be deflection somewhere once you apply the necessary force to seat a primer. What I observed was shell plate defection. But is the ram deflecting also under load?
 
I get about 5-10% high primers too and when I'm bottomed out on a good one my punch has about 1/16" left of travel so I know it's not that. It's also not my bolts and shell plate those have been checked and rechecked. I even changed how the shell plate is bolted on recently by glueing a 3/8 set screw into the drive hub and purchased a flanged nut to hold down the plate. This allows me to use an Allen wrench and 9/16 open wrench to tighten it, instead of just holding two cases with my hand in the plate which only got it so tight. I can't figure what it is that's holding up the primers. I will say that the roller handle mod does actually increase primer feel quite a bit so that helped.
 
@Peels: Actually, it turns out I'm not having that problem, although I could see why you would guess that. The Hornady punch + washer that I was using sits roughly as high as the Redding punch.

What I am having a problem with is that when shuttle returns home, there is a brief moment in the timing where the primer is in a diagonal position, because although the Redding punch fits perfectly into the shuttle, it does not fit perfectly into the hole in the subplate (i.e. there is a "collar" of empty space around the punch. This "collar" was filled perfectly by the sleeve around the Redding punch that I had to remove, because it did not fit into the shuttle, and thus wouldn't punch. Anyway, when the shuttle slides home, there is an artificially larger space for the primer to drop into, and so instead of falling straight down, it slips diagonally into position, and for a brief moment in the timing, this causes the part of the primer closest to the primer tube (i.e. the "back" of the primer) to be jutting out a little bit above flush.

The reason this is causing me a problem is that when the brass from station one is indexing into position over the primer shuttle, it runs into this part of the primer that is sticking out above the hole in the shuttle. The upshot of all this is that I have to jiggle the operating handle before brass will slide all the way into station two. This is annoying, but if you get in a rhythm, it isn't terrible, and it's less annoying than having to check every case for a high primer. But still annoying. I'm still looking for a fix to that.


With respect to your question re: deflection, as others encountering this problem have noted, is that the whole subplate assembly deflects a little bit counterclockwise when a lot of pressure is put on the forward priming stroke. However, when putting an equal amount of pressure when my Redding punch is in place, I get the desired result of an flush or below flush primer, whereas with my Hornady punch, I don't get that. I think my results have debunked the claim that the Hornady linkage assembly is simply not capable of putting out enough force to seat a primer any farther, on the theory that the force gets wasted/deflected somewhere in the linkage. Clearly, using a different punch, the force is getting where it needs to go.

One thing I did notice when examining my Hornady punch is that when it is extended (i.e. in the "punching" position) the punch itself deflects. Try yours. If you push it up from the bottom, you can move the punch end from side to side quite a bit. If the punch isn't moving straight up and down, this might explain of the some loss of force, although I don't know if it explains all of it. Certainly, if the subplate rotates counterclockwise under force, and bringing the punch out of vertical alignment, this could be at least partly to blame.

I don't have everything solved yet, so let me know if you have any bright ideas. Hopefully I explained everything clearly, but if not, just let me know and I'll give it another go.
 
Yep, I definitely see the slight counterclockwise rotation of the sub plate when I apply high force during primer seating. My primer seater plug have a slight dimple on the surface, which leaves a small mark on the seated primer. So far, it is relatively centered on the primers. I do see a double mark when I release and the reapply force to seat the same primer again. This is indicating that there are lateral forces that will tend to misaligned the shell plate. But the marks are pretty close together, perhaps as an indication that the movement, at least in my case, is not enough to cause alignment issues or loosing too much seating force.

I think I understand your issue with the primer getting misaligned due to the gap. As I understand it, the gap is basically the space that would normally be filled by the Hornady seating plug assembly threaded portion, right? If you have access to a 3D printer, I think it would be pretty simple to print a piece that would fill that space and allow the primer ram to go thru. Or you may try using a portion of a hot glue stick and jam it in there after drilling a hole to allow the ram to pass thru.

Either way, please keep the updates coming! This should help all of us understand how we can make improvements to get the primer seating depth issue resolved!
 
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