Blew up a Kahr

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longdayjake

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Blew up a Kahr UPDATED WITH PICS AND A SEMI FUNCTIONAL FIREARM!!!

I will get pictures soon, but for now I will just tell you the story. Yesterday, an experienced reloader and friend of mine loaded up a bunch of .40 on my press but before he did I warned him that it is possible to double charge a casing on a progressive press if you don't make full strokes. The dies that he brought had the primers sticking to the decapping pin and it was binding up the press. I mentioned to him that he should be really careful when that happens as you tend to focus more on the stage that is binding then on any of the other stages. My guess is that he was activating the powder drop too many times as he was trying to get a primer out. Well, you can see where this is going.

So, he tells me that he wants to shoot a couple hundred through his Khar to break it in because he knew that it had some feeding issues and he wanted to be able to depend on it for concealed carry. He said he just felt uneasy about carrying it and not having it work properly. So, after he loaded about 200 rounds, he started shooting his Kahr. He was having some ejection and feeding issues so he decided to try them through his glock 22. The glock cycled perfectly well and all of them were accurate and consistent. Except for the last one in the mag. I was watching him shoot it and noticed that there was a considerably louder bang and the casing flew about 15 feet behind him and almost hit me. I picked up the casing and noticed that it had almost failed where the chamber was unsupported. I told him that he definately had an overcharge and that he had just dodged a bullet. He decided that the odds of another overcharge was unlikely and decided to switch over to the Kahr. I should have known better and told him to pull the bullets, but I figured that since he was older and more experienced than me, he knew what he was doing. Well, after a few mags his luck ran out. Let me just say that I got chills when I heard the boom and then heard him swear really loud.

The Kahr actually held up really really well. There was a case head separation in which we think the case head flew up and hit him just under his eyebrow (like half an inch from his eye ball). He now has a black eye this morning. The gun itself has most of a casing stuck in the chamber and other brass pieces stuck in the mag well. We couldn't get the slide off, but by all appearances it is not cracked. There is a side plate on the Kahr frame that popped off and hit him in the hand. No blood. Just bruises. The extractor is gone -who knows where. Once we can get the slide off and I get the gun in my possession I will take some pictures and post them.

Anyway, the load that he was using was 180 grain flat points loaded with 4.8 grains of w231. The problem that I keep running through my mind is that a double charge of w231 should have blown up the glock right? Is it possible that the powder measure only dumped an extra grain or two and not an entire 4.8 more grains? I guess if he was only pulling the lever part way it may not have dumped the whole charge. But I would like to know what you guys think in relation to how much damage a double charge of w231 would do.

UPDATE: I was able to get it apart and it looks as though the gun held together VERY well. The only damage that I could find was the scratching in the polymer frame from the brass. It seems to function perfectly! He is sending it into Kahr to have them look it over and if it is all good he will have them put a new extractor in it.

Kahr003.jpg

Kahr002.jpg

Kahr004.jpg

Kahr001.jpg

Kahr007.jpg

Here are the pictures of it after I put it back together. Looks fine except for a missing extractor.

Kahr009.jpg

Kahr006.jpg
 
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If you don't mind sharing, what kind of press was he loading on?
Also, it kinda sounds like the guy didn't have eye protection, please tell me I'm wrong!
 
do you not use one of your stations for powder checking? IE the hornady, RCBS, dillon, etc. powder cop/check dies. I was terrified of reloading 40 for my glock when i first started. I went out and bought a lone wolf barrel for better case support and AA#7 powder since more would fill the case as compared to W231. Have you pulled the bullets? I'd start pulling and measuring the powder charges. That should tell you if the rounds are just a few grains over or double charged.
 
Ouch!

You just can't emphasize reloading safety enough!

When in doubt, pull the bullets and never reload distracted, rushed or frustrated which only makes you careless to overlook established reloading steps.

He's very lucky that he only has a black eye - Was he careless about eye protection too?


BTW, good you see you posting again! How's school and the new place working out?
 
I'd agree with EMC45. Look at it this way, he should be very very happy he is not hurt more than a black eye.
 
I've heard dozens of stories like this with 231. All of the common calibers.

Yes, when you have one problem. STOP SHOOTING THE AMMO.
 
The best powders will fill the case to a level that can be easily seen prior to setting the bullet, at a minimum us powder that will over flow with a double charge. Your advice on short stroking is good as well.
 
This is exactly why reloading is very safe for some and yet very dangerous for others. At least there is responsibility taken that this was operator error instead of blaming the components.
 
It was a Hornady LNL AP. And he was not using eye protection. He dodged several bullets yesterday.

This is exactly why reloading is very safe for some and yet very dangerous for others. At least there is responsibility taken that this was operator error instead of blaming the components.

I know its not the fault of the RCBS dies or the press, but I load my 9mm with Dillon dies for precisely the reason that he was having stoppages. I hate stopping every few rounds to try to get the stupid primer out of the primer pocket. Does anyone know how to get RCBS pistol dies from doing this? I have like 8 RCBS dies for rifles and none of them have ever done this, but my .38/.357 dies seem to do it on EVERY SINGLE one I decap. Any thoughts?
 
BTW, good you see you posting again! How's school and the new place working out?

School is okay but I am a crappy student (would rather work for money than study). As it turns out, I am not a complete moron when it comes to the law so I am still able to do fairly well. I will never be top of the class, but at least I don't feel like an idiot.

The new place is awesome. It is nice to be able to make a load and then walk out to the back yard and shoot a few to see if they cycle. However, being on the top of a hill in the middle of bare wheat fields is not a good place when it comes to drifting snow. I am having back problems from shoveling too much over the winter. Or maybe it is from lifting all the lead that I sell. Whatever the reason...my back freaking hurts.

do you not use one of your stations for powder checking?

Well, because I am so anal when I reload I have never needed one. I have done thousands of 9mm, .38/357, .223, .308, 6.5 Grendel, and even a few .30-06 on that press without a single issue. However, I failed to consider that other people may not be as afraid of blowing off their hand as I am.

Lastly, for those of you that have the new Hornady LNL AP have you had issues getting the case kicker to work? It might have just gotten worn from all the casings I have put through it, but it looks okay. Any thoughts?
 
LDJ:

Take the RCBS decapping pin and grind the tip so that it is sharp/angled. A dremel tool is recommended, as those bastards are hard. Changing the shape of the point will keep it from hanging on to spent primers.

Koski
 
well, the guy has been doing it for many more years than I have. Sadly he didn't tell me until afterward that he has done it before. Twice.
 
I know its not the fault of the RCBS dies or the press, but I load my 9mm with Dillon dies for precisely the reason that he was having stoppages. I hate stopping every few rounds to try to get the stupid primer out of the primer pocket. Does anyone know how to get RCBS pistol dies from doing this? I have like 8 RCBS dies for rifles and none of them have ever done this, but my .38/.357 dies seem to do it on EVERY SINGLE one I decap. Any thoughts?

I had not associated the primer getting stuck problem with RCBS dies but now that you mention it, I probably have more problems with them than the other brands. At this point, not a scientific study, but I will pay attention when I run into problems in the future.

Grinding the tip of the decapping rod as mentioned may help. I have not tried it.

I change the depth of the decapping rod and it helps. I usually extend the decapping pin first, but sometimes retracting it a little makes a difference.

I prefer to clean my cases between resizing and reloading so, for me, stuck, spent primers are not an issue when loading.
 
This is why I don't have nor will I probably ever have a progressive press. I weigh most powder charges individually unless I've found the powder meters EXTREMELY well.

On the other hand, to put things into perspective, look at the various ammunition recalls. Even the big loading companies make mistakes and guns get blown up from their mistakes. It's not just a home reloader thing.
 
I admit that single stage loading is less prone to double charges, but I also believe that good reloads are a product of the person working the press. I won't say that I have never made a mistake while reloading, but I have always been vigilant enough to catch it before it goes into a gun.
 
I admit that single stage loading is less prone to double charges, but I also believe that good reloads are a product of the person working the press. I won't say that I have never made a mistake while reloading, but I have always been vigilant enough to catch it before it goes into a gun.

I dont know Jake, I think any press is as safe as the guy using it. I loaded on a single stage for a long time before stepping up to a Turret press with auto indexing. The only squib load I have ever had was in 38spcl DEWC loading in single stage mode. The little indexing ractchet in my Lee took a crap on me, so I pulled the index rod to batch load single stage, then it happened. I now stick to loading with the auto indexing.
 
I think its attention to detail issue, I see guys having all sorts of problems with auto pistols which they simply have failed to clean and lube.Like any tools reloading and firearms take care and time to be safe.
 
Glad everyone was alright and it wasn't your Glock that ate the bad round. Careful, careful.
 
Jake once there was doubt he should have weighted the rounds to find the bad ones.

If I load a round or rounds and have any doubt that something is not right I weight them to see if I either did not charge the load or overcharged it.

Sometimes we let our "Experience" get us into trouble!
 
do you not use one of your stations for powder checking? IE the hornady, RCBS, dillon, etc. powder cop/check dies.
I can't stress this enough, I will not own a progressive press without a powder check die of some sort. It's not about if you get a bad charge but when.

For this reason I sold off my Dillon 550B and sprung for a 650 and 1050. And I check the batteries every time I reload.

Luckily no one died or was hurt badly.
 
Lastly, for those of you that have the new Hornady LNL AP have you had issues getting the case kicker to work? It might have just gotten worn from all the casings I have put through it, but it looks okay. Any thoughts?

Jake, my LNL auto ejector is starting to act up, and I've only loaded 1500 rounds or so. It feels like the ejector bump has a rough spot that sometimes grabs the rim of the loaded cartridge when it should eject it. I need to buy a small file to smooth it out. If that doesn't solve my problem, I'll email Hornady. If it is a major issue with your LNL contact Hornady. I emailed them regarding a bent spindle on a sizing die and they are quick and easy to work with. Maybe they could send you a new base plate.
 
With my Dillon 550, it is my habit to pull the charged case out of the press and sit it aside if there is a jam or hangup, until the issue is resolved. If I have a charged case, I always rotate it to the bullet seating position before walking away from the press for any reason.
That way you can't put a second charge in the case.
Primer draw-thru' is a problem on any press apparently. Dillon has made a spring loaded decapping pin that is supposed to snap back after pushing out the primer, presumably popping the spent primer off the end of the pin. Sometimes it works and sometimes it doesn't .
Blowups are hard to diagnose. A buddy grenaded a M-60 Smith with .38 reloads and Bullseye powder, and he discussed it with S&W. They were of the opinion that a double charge wouldn't blow up the gun (the cylinder and top strap went thru' the range ceiling), and a triple wouldn't fit in the case. Smith sent him a new gun in exchange for the wrecked one, but it's a hard way to get a new piece. BTW, the very solid recoil shield sent all the hot, angry pieces up and forward, away from the shooter. Nobody hurt.
Forties are especially challenging to reload, because they are a high-intensity loading right from the getgo, with little margin for error.
Moon
 
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