I have used corn cob, corn cob with cut-up dryer sheets, and corn cob with NuFinish. Then, I switched over to a Hornady ultrasonic cleaner. After reading about stainless pin/wet tumbling, I've switched over to that method exclusively. Yes, it takes a little while longer to prep the brass, and I can't do near the volume I could with corn cob, but I am very pleased with the results. I've gone from the Thumbler's Model B from STM to the Frankford Arsenal unit, and am really happy, since I can do a five pound batches now, instead of just two on the Model B. Good thing is that I can use both of them in tandem now!
Same recipe I used when I started out was modified slightly after I read about it on another forum. I got rid of the
Dawn from the equation and use the Armor All car wash instead. Now, all the brass is slightly lubed, and doesn't stick to the powder funnel.
5 lbs of brass
1 gal of water (I use cold from the kitchen, which is from a water softener)
1/4 tsp of Lemishine
3 tbsp of Armor All
I rinse them outside, put them on a towel to get the big drops off the brass and let them dry outside. They dry inside if it's wet out, though.
Regarding the dies, I've used Dillon from the beginning, but also use Hornady for some calibers, and use a Redding Competition Seating die for my 9x19 and .45ACP, since I use many different types of bullets for those calibers. Makes life a lot easier. The Dillon resizing dies work without lube, and so do the Hornady dies. Both have carbide sizing rings.
When you get different OAL for your loads, are you using the same brass headstamps? Or are they different brands? Are you putting empty cases and/or dummy rounds in when setting the seating die? I don't lock in the die unless the shellplate is full.
Finally, I put a dab of white lithium grease on the ball bearing when I change out the shellplates. Loosen the set screw on the side of the shaft before cranking down on the center screw for the shellplate. Find the tension that works best, then lock it in with the set screw.
One recommendation for you: get a light so that you can see inside the case at station #3 to check for powder. I used an ikea cheap-o LED lamp for a long time, and finally went with one from Inline Fabrication. It fits inside the toolhead, and allows you see see everything quite nicely.
I hope that all goes well for you on the 550. Let us know.
-BB