He said he loaded to 3.175", Sierras #5 lists 3.185" as the COL the data was developed with. What is the problem? 0.010" is not going to mean squat in a 30-06 case as far as case volume or pressures. Powder lot variation will likely make more change in the load then 0.10" increase in seating depth. The Sierra manual shows 56gr as max for IMR4350, Speers #13 goes with 58.0 gr, and IMR data on Hodgons site lists 60 gr as max for IMR4350 with a 165 gr Sierra SPBT.
I agree one should start at least 5% below max minimum and work up, and with this much variation in max powder charge between different sources I`d suspect there is some variation in powder lots that are showing up. I don`t think he is in trouble where he is at but, it would be prudent to reduce the load with a couple of 1 gr increments up to his present load and shoot them first watching for problems. I wouldn`t tear down what he has but, load a few more cases with the reduced loads.
I agree one should start at least 5% below max minimum and work up, and with this much variation in max powder charge between different sources I`d suspect there is some variation in powder lots that are showing up. I don`t think he is in trouble where he is at but, it would be prudent to reduce the load with a couple of 1 gr increments up to his present load and shoot them first watching for problems. I wouldn`t tear down what he has but, load a few more cases with the reduced loads.