Hardening a sword

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4v50 Gary

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It was the first meeting of S.O.O.T. or Society Of Olde-tyme Technology. A gathering of folks whose interest draws them to pre-20th Century technology, we were a diverse group with a common interest in how to do things the old way.

We met at Ardenwood Forge (Fremont, CA) and blacksmith Scott and his shop lackey, Paul had fired up the coals and demonstrated how to harden a sword. Now, I've seen Hershel House and others harden knives but when it comes to a sword, that's a pretty long object and to heat the blade poses some real problems.

No problem at Ardenwood Forge since Scott built himself a special blade forge. Wood framed and firebrick lined, the bricks are held in place with concrete. A large air pipe runs down the center to feed fresh air to the coals. The starter coals were originally heated in a pot bellied stove and then transferred to the forge for firing up the other coals. After the coals were good and hot (and enough folks were present), a hand forged Norman (1066) style blade was placed in the forge and heated until it was the same color as the coals. It's important to keep the heat even as you don't want to burn the metal (something I'm very good at). When the right color is attained, the blade is withdrawn and quenched in oil.

I asked about the Roman practice of quencing in the belly of a Nubian and Scott explained there may be something to the thickness (viscosity) of blood as it would cool metal slower.

After allowing the blade to cool off in the oil, it is very brittle and prone to breakage unless it is tempered. Fine emery paper was used to wet sand one side of the blade until it was shiny. This allows the bladesmith to see color changes when the blade is tempered. To perform the latter, Scott and Paul sawed some copper blocks (1" wide, 4" long by 1/2" thick) which were attached to a long piece of iron. Three such copper blocks were made and heated up until red. While two were kept hot, Scott would take one and place it lenghtwise on the blade near where the tang is. The block was parallel (and not perpendicular) to the blade. Scott would apply some water (via a rag) to the blade and wait for it to sizzle. That told him that the heat was being transferred. He would keep the copper in place until it started getting cool. At this point, Paul would pull a hot one out of the forge in exchange for the cooled one. Scott would continue heating that same portion of the blade until it started changing to a bluish color. If there was still heat in the copper, Scott would slide the block down a few inches to begin tempering a new section of the blade. This process continued until the entire blade was tempered.

It was a fun demonstration which lasted from 7pm until 10 pm. Some folks left earlier. SOOT organizer, Charlie (Coehornboy) explained that the idea was to develop a network of hobbyists/artisans/craftsmen with old skills and to share them (via internet or seminars). We had folks who were bladesmiths, hobbyist gunsmiths, a clockmaker, leatherworker show up (about 14 in all including Scott, Paul & Charlie). It was fun, loosely run evening and well worth attending.

For more info, contact Charlie at [email protected]
 
Thanks for the report.

BTW Many bladesmiths are skeptical of the "blunged into the body of a slave" idea since a still hot blade would bend when plunged into the slave and the uneven nature of the quench "material" would lead to an unpredictable quench.
 
Bellies are soft and pliable but Scott told me that blood was collected and allowed to coagulate and that coagulated blood was then used to quench the blade. Definitely one of those, "Kids, don't try this at home."
 
An old, second generation blacksmith told me the best way to temper an axe was to stick it into the ground bit first when you had hot enough to quench. The bit is cooled pretty rapidly and the heat remaining in the thicker poll flows toward the bit and you wind up with an edge which can just be cut with a file with everything behind the edge grows progressively softer and less brittle. I use that method when I'm making tomahawks, however the thinner tomahawk blade cools more rapidly resulting in a cutting edge which is too hard and brittle for throwing. I have to polish and heat to a blue to draw some temper out of the edge.

I would have attended those S.O.O.T. festivities had they been closer. Sounds like a really good place to learn a lot.

Steve
 
Nepalese Kamis pour water on the blade's edge from a teakettle spout. This seems to work GREAT with the 5160 recycled auto springs they favor :).
 
4v50 Gary said:
Bellies are soft and pliable but Scott told me that blood was collected and allowed to coagulate and that coagulated blood was then used to quench the blade. Definitely one of those, "Kids, don't try this at home."

That makes much more sense. Blood from herd animals would be much more available than oil and avoid the whole bend-hot-soft-blade-on-the-belly-of-some-muscular-slave problem.
 
I'd think a slave would a prohibitively expensive way to quench a blade. Not to mention noisy, cruel, and messy. Just because they weren't as humanist as we are now doesn't mean that every ancient smith was a cold-blooded sociopath. That's probably just a rumor that some Celt or Hun started to go along with the one about eating babies...
 
Granted, axes and medieval weapons are not my area of knowledge, however, I know when quenching a blade for hardening often times the quenching substance whether water,oil or this case blood often times needs to be heated to 130+/- in order to keep the edge from cracking under the stress. I also don't see the advantage of a blood quench since it must certainly have a much lower flash point than water or oil. So, if the quench was accomplished I would image there would be a good amount of caked on plasma crust....what a mental image
 
I remember reading that the ancient Persians were prone to leaving fake instructions lying around, for how to manufacture damascus/wootz steel. "Creative" methods of quenching the blade were pretty common, including quenching by thrusting the blade into the belly of a muscular slave, quenching in the urine of a goat which only eats reeds, and quenching in the urine of a red-headed child.

I imagine a urine quench, due to the salt content, could cool the blade so fast it would just shatter.
 
Legitimate for some applications and some alloys, but I'm pretty sure it would cool the steel much, much, much too quickly for a sword, and the steels typically used for them.
 
Guys,

The blood thing has long been kicked around...

If I had to make a wager...I would say viscosity had little or no to do with it...

Blood is a brine...It has salt in it...so does urine...

Smith's have long used a brine solution to control the speed of the quench...

Anybody who cooks knows a bit of salt in with your noodles will allow the water to be a bit hotter....

Just my bit...

Shane
 
RyanM said:
Legitimate for some applications and some alloys, but I'm pretty sure it would cool the steel much, much, much too quickly for a sword, and the steels typically used for them.

Not the case Ryan. Brine quench is a time proven method for many simple carbon steels in blade applications. The brine actually slows the quench.
 
Hm. I coulda sworn I read that brine will speed up the quench a lot. Maybe that was quenching in antifreeze or something?
 
Yes and no. A brine that will float a raw egg will speed the quench. A hot brine that is completely saturated with salt will slow the quench.
 
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