Loading bench designs

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Hummer70

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Having loaded for over 50 years I have seen a number of reloading bench styles from sitting down with a tool mounted on what one would classify as a "coffee table" all the way to one that requires standing.
I loaded on maybe five different designs and I finally hit on the what I consider to be the right design and I wound up with a bench that is very strong and completely portable when you move. My final design is 3'X8" and I have made four moves with it as it disassembles to go through doors and makes it easier to carry even on a roof rack.
I don't know how to put a drawing on the forum so if anyone wants a drawing I can do one on Microsoft Office and send it to you if you send me a PM with your email address. In the interim I will try to give a visual picture in words.
1. Get a 4'x8' piece of 3/4" good one side exterior plywood and cut a piece off the one end 12"X96". This will serve as a shelf later.
2. Take a 96" 2X4 and glue it to what will be the bottom side of the bench along one edge laid on it's side to support a wide area on front of bench that allows loading tools to be mounted thereon bolted through the top and the 2X4 under side. A wide lip is what you are forming.
3. Now make a frame from 2X4s that runs around the edge of the table and up to ledge you have just put on and run a 2X4 standing up down the back of the lip forming a right angle to the first 2X4. Glue and screw that in place. In the middle of the bottom put another 2X4.
4. I doubled the legs making them 4X4 on the corners and single in the middle. I put 1X4s on the inside of the corner legs and across the centers to put a shelf for underside storage. Make sure the shelf is high enough to slide 30 and 50 cal ammo cans under.
5. On the back of the shelf I covered it with 3/8" plywood glued and screw it on.
6. On the back and out sides of the corner legs I covered them in 3/8" plywood glued and screwed on the ends and only screwed on the back.
7. Height of the table will vary on your height. I am 5'9" and I made bench so top of table would be 37" off the floor. I would add an inch of table height for every inch over 5'9".
The idea of this bench is you are standing for 85% of your work. After four months of physical therapy I learned from the pros that the longer you stand while you are young the longer you can stand when you are old and they stand up all day and write their reports standing.
The 37" height is just right for a 4" swivel bench vise I mount directly over left front leg. I use the vise to hold rifles to clean, parts to work on and to hold my powder measure. When charging cases I sit down and I am viewing the powder scale at eye level.
I also use vise to hold RCBS single primer seater mounted on a block. It also holds L E Wilson case trimmers and other tools.
 
I did a pretty simple set of benches myself.

Basically did 2 rectangular "frames" of 2x4's at the same size. Generally about 20" deep and however long you want them. I also put a "middle" support in as well for more rigidity but you could probably get away without it.

Take 4 more 2x4's and cut them to the height you want your bench top to be. Take the first rectangular frame you built and position one of the "legs" you just got inside it but flush with the top. Drill a 1/4" hole for a bolt and then bolt it on. Do that for the other three. Then set the bottoms of the legs inside the second frame, lift it up about half-way and bolt it to the legs too.

Then just put a top on with about 6" of overhang. For my main bench I used a 2x12 just cut in two and for my second with my progressive I stacked two pieces of 3/4" plywood (happened to have them on hand).

Then on the bottom just do something for a shelf - I nailed on some 1x6's because they're cheap :).

For shelving above the bench I just used the wall mount tracks with brackets attached.

I haven't really kept track but I haven't got much invested into the benches (less than $100 for sure) and they work great for me.

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I have only been loading for a little over 30 years and mostly using benches not designed specifically as loading benches.

The last one I built had to fit into my reloading room, be ridged, hold as many presses as possible while not taking up more sq/ft than needed.

I used 3/4" box tube to make a 5" tall truss then added cross bracing where the presses mounted and went ahead and mounted electrical boxes to the underside as well.
Two switches on the face of the bench control power to the bench. One turns on and off the air compressor the other all of the outlets.

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The bench is 18" wide with one leg 8' long and the other 4' (bolts on so I didn't need help moving it) with a bottom shelf for "stuff".

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I prefer so sit reloading, different presses put there handles at different heights from the mount, so it's easier to raise and lower my chair than it is to stretch or bend my body. With the chair I picked out I made my bench 32" tall also have a little adjustment in the non marking feet I used to keep from messing up the floor, if I ever need it.

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Hummer70 said:
I don't know how to put a drawing on the forum so if anyone wants a drawing I can do one on Microsoft Office and send it to you if you send me a PM with your email address.
You can upload drawing files by clicking the paperclip button (Attachments). Since not everyone has Microsoft Office, it would help to convert the file to PDF format that everyone could view.


While I reloaded on 6'/8' long benches standing in the garage for many years, hot/cold weather made it uncomfortable. Now I reload comfortably sitting down in the AC/heated comfort inside the house or patio.

Here's my 2'x3' portable castered bench that can be rolled anywhere in the house/patio and assembly instruction PDF that was uploaded - http://www.thehighroad.org/attachment.php?attachmentid=210769&stc=1&d=1432610198

Since the presses are mounted at the ends, the bench will go through narrow hallways and doorways (and store inside closets). The 3' length is sufficient to resize even thicker walled military .308 cases without moving the castered bench and plywood top reinforced with 2x4s does not flex at all.

I am making another portable bench for Dillon 650 and C-H 3/4 station H type presses.

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jmorris, I've always liked your bench, everytime you share it I think someday!

One questions do you have your bench grounded for static electricity or do you not feel there is a worry? I notice that you have one sitting on hardwood floors so there's not much risk. I live in Idaho and our air gets really dry out here and static electrical shock happens quite often in the wintertime especially when running our furnace as well. We run humidifiers to cut down on the static but it still happens. I'm a little ignorant as to whether there is an actual potential of igniting powder, but I know it is a worry on primers.
 
Just like you hummer and mgmorden, By trial and error I ended up with 4x4 legs and mostly 2x6 for top and shelves then topped with 3/4 plywood. Went to o Home Depot and had all lumber cut there then just lag bolted and screwed everything together. Very solid. Not very portable but plan to leave behind when I move figuring I will need a different configuration.

Also learned that if you want to sit, you don't need the Dillon strong mount. Actually like it better without. I like to see powder in casing before seating bullet so I have to stand when using strong mount.


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One questions do you have your bench grounded for static electricity or do you not feel there is a worry?

It is grounded because the power boxes/outlets are welded to the bench, so if it's plugged in its grounded.

That said none of my other reloading benches have been grounded but they have all been wood.
 
Offthehook: Good to see another person decorating their bench with gun stickers. I won't put them on my car so every time I get a freebie sticker it goes somewhere on one of my benches :).

One tip I will throw out there to people - I attached the top of my bench to the wall with L shaped brackets which works great for stabilizing it, but I should have attached the middle shelf to the wall too. Recently I was trying to use wire pulling lube to lube cases and it didn't work as well as I'd thought it might. Stuck a rifle case in my Rockchucker and on the downstroke trying to pull it out the entire bench lifted up off the floor pivoting at the top as if those brackets were a hinge.

Lessons learned: don't use that wire pulling lube for cases, and attach the bench at an upper and lower point to the wall :).
 
You can upload drawing files by clicking the paperclip button (Attachments). Since not everyone has Microsoft Office, it would help to convert the file to PDF format that everyone could view.

If you're not too familiar with Word (or any other office program like Excel or Powerpoint), you can create a .pdf by clicking "Save As", then "save as type" and selecting .pdf.


Thanks for sharing. All my stuff is in storage while I'm overseas. I'm been planning to build a new bench when I return. I like the caster idea.
 
I used kitchen counter top from Lowes, attached to the walls at three sides with two legs in the middle. Its very sturdy but I havent stuck a rifle case yet. I made a steel plate larger than the press footprint that is underneath the counter top and helps distribute the downward load of the press. I use to have a server in my gun vault, got rid of that, reloading is more fun!

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I recently made a new bench that puts me much higher up so now I'm standing for the progressive loading, and I can sit or stand for the other processes. I like it much better. Standing is somehow less fatiguing for my back and arms, and I can still sit for high focus loading operations if I chose. It's also an island so I can love around it on all sides. I need to add more wood though, it's not as rigid as I would like yet.
 
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Actually I mis-remembered, the 4X4 legs were on a previous bench haha

I finally made up some drawings and one of the guys just sent me a PM and wanted my drawings as my design is designed to be portable for moving. It is in Word 2007 but I can redo them in Word 97-2003 if anyone needs that.

I looked and don't see anything about a paper clip on Word or here?????
 
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" It's also an island so I can love around it on all sides."

That sounds, well, kind of kinky.
 
Hummer70 said:
I looked and don't see anything about a paper clip on Word or here?????
On THR, if you look at the comment box option right of the smiley face, you should see the paper clip button that will allow you to add attachments (blue arrow in the picture below).

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It is in Word 2007 but I can redo them in Word 97-2003 if anyone needs that.
Actually, it's better to convert to PDF file as those who do not have Microsoft Office or Word installed will require document reader to view the file. To save your file as PDF, click "Save As" option and select "Save as PDF". All of us have some sort of PDF reader installed to view the file.
 

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Paddy said:
Drop45 said:
Paddy said:
It's also an island so I can love around it on all sides.
That sounds, well, kind of kinky.
LOL! I didn't notice that! *move* around all sides.
LOL, we do LOVE reloading ... Not at all kinky, more like easier access. ;)

This is my compact 2'x2' portable castered bench that I can move all around to access all sides simply by rotating the bench on casters (I have plans to add quick detach press mount plates for quick press change). With presses mounted on opposite ends, the 2' width allows the bench to roll through tight spaces and all doorways.

The smaller bench compliments my 2'x3' castered bench to have another person (wife/daughter) perform reloading tasks such as resizing/depriming or reload concurrently. While it is not ideal for resizing heavy walled military .308 brass, it will resize pistol brass without issue.

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