OAL is not a consistent measurement. Your bullets all have to be the same length, and with the ogive in the same spot. The bullet seater die seats from the bullet's ogive, not its tip. I suspect if you measured your length based on this, it would be much more consistent. OAL is important so your cartridges fit in the magazines, and not much else. Length from the ogive to the case head is what is really important. It is harder to measure though. A lot of this is academic anyway.